BT CSX, WSX, WRX Electric Stacker Index:

Front Cover
Standard Codes
Index
Warning Symbols
1. Warning Levels
Prohibitory Symbols
1. Ordinance Symbols
Safety
1. General Safety
Battery Safety
Static Safety
Welding Safety
Introduction, Service Manual
Contents, Section M
1. Machine Information
General Product Information
1. Presentation of Walkie Trucks.
2. Main Components
Inch (SAE) and Metric Fasteners
1. Introduction
2. Nomenclature, Threads
3. Strength Identification
4. Conversion of Metric and English Units
Technical Service Data
Ordering Spare Parts
Contents, Section P
1. Planned Maintenance
Introduction, Maintenance
1. Jacking Truck Off The Floor
2. Lubricants
Service Schedule
1. Planned Maintenance Schedule
2. Planned Maintenance Procedures
Lubrication Chart
Oil and Grease Specifications
1. Approved Oils and Grease
2. CSX Grease & Mast Adjustment Points Location
3. WSX Grease & Mast Adjustment Points Location
4. WRX Grease & Mast Adjustment Points Location
Contents, Section S
1. Service Instructions
Frame/Chassis
1. General
2. Main Components
Inspection Covers
Battery Roller (Optional)
1. Battery Cover, Optional (WSX22 “EE” Trucks Only)
2. Battery Rollers
Driver Controls, One Spool
1. Removal
2. Installation
Driver Controls, Two Spool
1. Removal
2. Installation
Decals
1. Decal with Protective Sheet
2. Decal without Protective Sheet
Motor Maintenance Schedule/Troubleshooting
1. General Information
2. Operating Conditions
3. Troubleshooting
Motor Repair
1. Pump Motor
2. Drive Motor
3. Component Repair
4. Inspection
Transmission
1. System Description
2. Troubleshooting
3. Transmission Repair
4. Transmission Assembly
5. Axle Seal
Parking Brake System
1. Brake Theory of Operation
2. Brake Adjustment
3. Brake Shoe Removal / Installation
Drive Wheel
1. Removal
2. Installation
3. Tire Pressing Procedure
Support/Swivel Wheel
1. Maintenance and Adjustments
2. Troubleshooting
Load Wheels
1. Removal and Installation
Caster Assembly
1. Disassembly
2. Inspection
3. Assembly
Steering Arm/Wheel, Tiler Arm (Serial # 25268000 – 27323000)
1. Removal
2. Inspection
3. Installation
Steering Arm/Wheel, Tiler Arm (Serial # 27323001 – UP)
1. Removal
2. Inspection
3. Installation
Steering Arm/Wheel, Head
1. Control Handle Head
2. Direction Control Switches
3. Raise, Lower, and Horn Switches
4. Potentiometer
5. Reverser Assembly Replacement
Electrical Functions
1. General
2. Options
Electrical Symbols
Electrical Schematics
Battery
1. Removal
2. Installation
3. Battery Maintenance
4. Storage
5. Battery History Record
Battery Connector
1. Location
2. Inspection
3. Installation
200 Amp System Line Contactor
1. Replacement
300 Amp System Line Contactor (CSX30/40 only)
1. Maintenance
200/300 Amp System “EE” Line Contactor
1. Maintenance
Battery Controller/Hourmeter/Lift Interrupt
1. General Information
2. Electrical
3. Battery Controller (BC)
4. Troubleshooting
Start/Stop Switches
1. General
2. Master Control On/Off Switch (S21)
Light Assemblies
1. Warning Lights (Option)
2. Travel/Back-up Alarm (Option)
Transistor Controller
1. Basics Of Circuit Operation
2. Maintenance
3. Motor Circuit
4. Control Circuit
5. Troubleshooting Guidelines
6. Shorts to Frame Test
7. Definitions
8. Diagnostics and Troubleshooting
Transistor Controller Troubleshooting
1. Troubleshooting Chart Index
2. Troubleshooting Charts
Hydraulic System
1. General
2. Description of Function
3. Main Components
4. Maintenance
5. Adjustments
6. Troubleshooting
7. Definitions
8. Removal
9. Installation
Hydraulic Schematics
Hydraulic Fluid
1. Hydraulic Fluid Selection
2. Changing Hydraulic System Fluid
3. System Draining
4. Refilling System
5. Bleeding Hydraulic System
Hydraulic Tank
1. Removal
2. Installation
Hydraulic Pump Assembly
1. Disassembly
2. Inspection
3. Assembly
One Spool Control Valve
1. Operators Controls Removal
2. Control Valve Disassembly and Inspection
3. Operators Controls Installation
Two Spool Control Valve
1. Operators Controls Removal
2. Control Valve Disassembly and Inspection
3. Operators Controls Installation
Lift Cylinder, Two Stage Mast
1. Lift Cylinder, Two Stage Mast
2. Two Stage Full Freelift Mast Cylinder Repair
3. Two Stage Full Freelift Mast Staging Cylinder Repair
Lift Cylinder, Three Stage Mast
1. Repair
Reach Cylinder, WRX30
1. Removal
2. Disassembly
3. Inspection
4. Assembly
5. Installation
Tilt Cylinder
1. Removal
2. Disassembly
3. Inspection
4. Assembly
5. Installation
1. Removal
2. Disassembly
3. Inspection
4. Assembly
5. Installation
Mast, Two Stage
1. Shimming Carriage with Mast on Truck.
2. Repair
3. Lift Chain
Mast, Three Stage
1. Shimming Carriage with Mast on Truck.
2. Repair
3. Lift Chain
Sideshifter, Serial numbers 25268000 – 28077001
1. Mounting Instructions
2. Operation
3. Maintenance
Sideshifter, Serial number 28077002 – UP
1. Mounting Instructions
2. Operation
3. Maintenance
4. Troubleshooting
Single Reach, WRX30
1. Maintenance
2. Repair
3. Carriage Bumpers
4. Fork Carriage Pivot Pins
5. Carriage Roller Bearings
Forks
1. Removal
2. Inspection
3. Installation
Load Backrest
1. Removal
2. Installation
Handset Operation
1. Operating Modes
2. Revert to Previous Settings
3. Handset Self Test