BT HWE100, HWE100S, LWE130 Electric Pallet Truck Index:

1- Table of contents
2- Technical data
2.1 General tightening torques
3- Maintenance
3.1 Safety regulations with maintenance work
3.2 Cleaning and washing
3.2.1 External cleaning
3.2.2 Cleaning the motor compartment
3.2.3 Electrical components
3.3 Safe lifting
3.4 Lifting the truck HWE100/HWE100S
3.5 Lifting the truck LWE130
3.5.1 Using a lifting device
3.5.2 Lifting points, using another fork lift truck
3.6 Placing the truck on its side HWE100/HWE100S
3.7 Maintenance Schedule
3.8 Oil and lubricants
4- Tools
4.1 Super Seal connectors
4.2 AMP connectors
4.2.1 AMP Connectors, 040 series
4.3 Molex connectors
4.4 Grease guns
4.5 Other tools
5- Chassis – 0000
5.1 Support arms HWE100
5.1.1 Placement of supportarms
5.2 Support arms HWE100S
5.2.1 General
5.2.2 Main Components
5.2.3 Maintenance
5.2.4 Adjusting the support arm width
5.2.5 Replacing support arms
6- Drive unit/drive gear – 2000
6.1 Component parts
6.2 Service and repairs
6.2.1 Dismantling the motor from the truck
6.2.2 Inspection/replacement of the carbon brushes
6.2.3 Replacing the drive wheel
6.2.4 Cleaning
6.2.5 Maintenance of brakes
6.2.6 Replacing the brake disc
7- Wheel system – 3000
7.1 Castor wheel suspension HWE100/ HWE100S
7.1.1 Components
7.1.2 Lubricating the nipples
7.1.3 Adjusting the castor wheel pressure
7.2 Castor wheel LWE130
7.2.1 Lubricating the nipples
8- Steering system – 4000
8.1 Components
9- Electrical system – 5000
9.1 General
9.1.1 Firmware (truck control software)
9.2 Names of parts
9.3 Electric equipment list summary
9.3.1 Electric component overview
9.4 Access to the main electric panel
9.5 Electric circuit overview
9.6 Symbol list
9.7 Electric wiring diagram
9.8 Automatic height adjustment
9.9 Functional description
9.9.1 Operating principle
9.9.2 Transistor regulator
9.9.3 Battery charging on-board the truck (machine number 947624-)
9.9.4 Battery charge level status
9.9.5 Built-in charger for charging on a lorry – LWE130
9.9.6 Limiting the travel speed
9.9.7 Hour meter modes
9.9.8 Hand-held terminal
9.10 Troubleshooting
9.10.1 General
9.10.2 Displaying error codes
9.10.3 Error code list
9.10.4 TESTER function
9.11 Parameters and settings
9.11.1 General
9.11.2 Setting the parameters
9.11.3 Parameter list
9.11.4 Parameter description
9.11.5 Transferring parameter settings
9.11.6 Speed potentiometer calibration
9.12 Technical data
9.12.1 SEM-X transistor regulator
10- Hydraulic system – 6000
10.1 HWE100/HWE100S
10.2 Hydraulics diagram and main components HWE100/HWE100S
10.3 Hydraulics diagram and components LWE130
10.4 Description HWE100/HWE100S/ LWE130
Lift
Lower
Operating pressure and pressure limitation
10.5 Adjustments
10.5.1 Adjustment of the pressure limit valve HWE100/HWE130
10.5.2 Adjustment of the pressure limit valve LWE130
10.6 Tools HWE100/HWE100S
11- Lift mast HWE100/HWE100S – 7000
11.1 Main mast
11.1.1 Components
11.1.2 Maintenance
11.1.3 Cylinder
11.2 Fork carriage
11.2.1 Maintenance
11.3 Main lift chain system
11.3.1 General
11.3.2 Checking the chain setting
11.3.3 Chain inspection
11.3.4 Cleaning
11.3.5 Lubrication
12- Accessories – 9000
12.1 Automatic height adjustment HWE100/HWE100S
12.1.1 General
12.1.2 Electrical wiring diagram
13- Destruction instructions
13.1 General
13.2 Procedure
13.3 Abbreviations
13.4 Sorting
13.5 Chassis (0300)
Disassembly
Material handling
13.6 Hoods, hatches (0340)
Disassembly
Material handling
13.7 Electric Pump Motor (1710)
Disassembly
Material handling
13.8 Drive assembly/drive motor (1760/ 2550)
Disassembly
Material handling
13.9 Wheels (3500)
Disassembly
Material handling
13.10 Tiller arm (4110)
Disassembly
Material handling
13.11 General electrical equipment (5100)
Disassembly
Material handling
13.12 Hydraulic unit (6100)
Disassembly
Material handling
13.13 Hydraulic cables/cylinders (6230/ 6610)
Disassembly
Material handling
13.14 Main mast and fork carriage (7100)
Disassembly
Material handling