LWE140, LWE160, LWE180, LWE200, LWE250 Electric Pallet Truck Index:

1 – Table of contents
2 – General introduction
2.1 How to use the manual
2.2 Warning symbols
2.3 Pictogram
3 – General safety rules
3.1 Safety while working
3.2 Electrical system
3.3 Safe lifting
4 – Installation
4.1 General
4.2 Battery installation
4.3 Programming PIN codes
4.4 Setting the parameters
4.5 Function and safety check
5 – Maintenance
5.1 General
5.2 Service intervals
5.3 Maintenance chart
6 – Functions and parameters
6.1 General
6.2 Function description
6.3 Principle functions
6.4 Timer
6.5 Parameters
7 – Troubleshooting
7.1 General
Emergency travel mode
7.2 Troubleshooting methods
7.3 Error code history
7.4 Error code system
7.5 Error codes
7.6 Troubleshooting diagram
7.7 Built-in test function
7.8 Status of digital inputs/outputs
7.9 Display test function
8 – Chassis 0000
8.1 General
8.2 Disassemble the drive unit from the fork frame
8.3 Removing the platform
8.4 Change of damper for castor cradle
8.5 Changing the springs and cylinder for the castor cradle
9 – Fork frame 0380
9.1 Components
10 – Electrical drive motor 1700
10.1 Components
10.2 Remove motor from truck
10.3 Fitting the tempreature sensor
10.4 Tightening torque Drive motor
10.5 Cleaning
11 – Drive unit/gear 2550
11.1 General
11.2 Components
11.3 Remove the gear from the truck
12 – Brake 3180
12.1 Components
12.2 Release of brakes
13 – Drive wheel 3530
13.1 Changing drive wheel
14 – Castor wheel 3540
14.1 Components
14.2 Castor wheel mounting
14.3 Changing castor wheel
14.4 Changing castor wheel cradle
14.5 Changing springs
15 – Fork Wheel 3550
15.1 Changing climber wheel
15.2 Support arm wheel 3550
16 – Tiller arm 4000
16.1 Components in tiller arm
16.2 Removing tiller arm
16.3 Changing gas suspension
16.4 Changing the safety sensor
16.5 Components in tiller arm handle
17 – Electrical components
17.1 Changing wiring harness
17.2 Replacing the transistor regulator
17.3 Lift height limit sensor [B61]
18 – Hydraulic system 6000
18.1 General
18.2 Hygiene when working on hydraulics
18.3 Hydraulic system components LWE140, LWE160, LWE180
18.4 Hydraulic system components for LWE200 and LWE250
18.5 Fitting the tube connection
18.6 Hydraulkopplingar 6230
18.7 Adjusting the pressure-limiting valve
18.8 Removing the hydraulic unit
18.9 Tightening the torque for the hydraulic unit
19 – Accessories
19.1 Spider expansion unit
19.2 TLS – Truck log system
19.3 ID unit
19.4 Toyota Wireless Information System T.W.I.S.
19.5 Intergrated battery charger
20 – Appendix
20.1 General
21 – Technical data
21.1 LWE140, LWE160, LWE180, LWE200, LWE250
22 – General tightening torques
22.1 Galvanised, non-oiled bolts
22.2 Untreated, oiled bolts
23- Tools
23.1 MQS connectors
23.2 AMP connectors
23.3 Molex connectors
23.4 Grease guns
23.5 Other tools
24 – Oil and grease specification
24.1 Lubrication schedule
25 – Electrical components and electrical diagram
25.1 Electrical components
25.2 Electrical diagram
26 – Hydraulic diagram
27 – Destruction instructions
27.1 General
27.2 Marking of plastics
27.3 Pressure vessels
27.4 Sorting categories