BT PPO 1500 MX, OS 1.0, OS 1.0 W, OS 1.0 HW, OS 1.0 WL, OS 1.2 CB, OS 1.8 X, OS 2.0, OS 3.0 Electric Order Picker Index:

Master Service Manual Product family OL
BT PPO 1500 MX BT OS 1.0 BT OS 1.0 W BT OS 1.0 HW BT OS 1.0 WL BT OS 1.2 CB BT OS 1.8 X BT OS 2.0…
Introduction to BT’s Service Manual
Contents Master Service Manual (MSM)
Valid from serial number:
1 Document list
Contents, M
1 Truck information
Operator’s manual
Valid from serial number:
T-code
Model
Serial No
Notes
1 General
General product information
Valid from serial number:
1 General description
2 Truck data
3 Truck dimensions
4 Presentation of main components
5 Signs on the truck
Technical service data
Valid from serial number:
MODELL
PPO 1500MX
Technical service data
Valid from serial number:
MODEL
OS 1.8X
OS 1,0W
OS 1,0WL
Technical service data
Valid from serial number:
MODEL
Ordering Spare Parts
Quality Parts
Valid from serial number:
T-code
Model
Serial No
Notes
1 Issued Quality Parts
Recommended Spare Parts (RSP)
Valid from serial number:
T-code
Model
Serial No
Notes
1 Issued RSP
Contents, P
1 Preventive Maintenance
Introduction, maintenance
1 Safety regulations with maintenance work
2 Cleaning and washing
3 Safe lifting
Preventive maintenance
Valid from serial number:
1 Maintenance schedule
2 Lubrication chart
Preventive maintenance
Valid from serial number:
T code
Model
Machine no.
Note
1 Maintenance schedule
2 Lubrication table for OPUS
Oil and grease specification
Valid from serial number:
1 Approved oil’s and grease for PPO 1500MX
Oil and grease specification
Valid from serial number:
1 Approved oil’s and grease for OPUS
Contents, S
1 Service instructions
Fork unit
Valid from machine number:
1 General description
2 Main components of the fork unit
3 Dismantling/fitting the fork unit from/to the chassis
4 Maintenance
5 Exchange of push rods and bush- ings
Driving gear
Valid from serial number:
1 General technical desciption
2 Removing the gear from the truck
3 Change of seal on the drive shaft
4 Reconditioning of the gear
Transmission, Gear
Valid from serial number:
1 General description
2 Dismantling/fitting of gear from/in truck
3 Filling of oil
4 Exchange of oil
5 Exchange of drive shaft seal ring
6 Leakage from the top cover
Mechanical brakes
Valid from serial number:
1 General
2 Function
3 Maintenance
Electro magnetic brake
Valid from serial number:
1 General description
2 Main components of the brake
3 Maintenance
4 Basic Adjustment of gap
5 Optimising the brake system
6 Exchange of brake disc
Electromagnetic brake
Valid from serial number:
T code
Model
Machine no.
Note
1 General description
2 Main brake components
3 Maintenance
4 Adjusting the gap
5 Adjusting the brake force
6 Replacing the brake disc
Castor wheel
Valid for machine number:
1 General description
2 Main components of the castor wheel
3 Maintenance
Castor wheel
Valid from serial number:
T code
Model
Machine no.
Note
1 General
2 Main castor wheel components
3 Maintenance
Castor wheel
Applies from machine number:
T code
Model
Machine no.
Note
1 General
2 Main components
3 Maintenance
Electrical steering wheel
Valid from serial number:
1 General description
2 Card connectors
3 LED indications and diagnostics
4 Dipswitch adjustment
5 Circuit diagram of the electrical steering
6 List of symbols
7 Adjustment of steering chain
8 Removal/mounting of the steering motor
Electrical steering wheel
Valid from serial number:
1 General
2 Adjustments
3 Electrical diagram
Electrical system
Valid from machine number:
1 General
2 Electrical panel, components
3 List of symbols
4 Description of function
Electrical system
Valid from machine number:
1 General
2 Electrical panel, components
3 List of symbols
4 Description of function
Electrical system
Valid from serial number: 256600-275189
1 Electrical panel, components
2 List of symbols
3 Description of function
4 Options
Electrical system
Valid from serial number:
1 Electrical panel, components
2 List of symbols
3 Description of function
4 Options
Electrical system
Valid from machine no:
1 Electrical panel, components
2 List of symbols
3 Description of function
4 Options
Electrical system
Valid from machine no:
1 Electrical panel, components
2 List of symbols
3 Description of function
4 Options
Electrical system
Valid from machine no:
1 Electrical panel, components
2 List of symbols
3 Description of function
4 Options
Electrical system
Valid from machine no:
1 Electrical panel, components
2 List of symbols
3 Description of function
4 Options
Electrical system
Valid from machine no:
1 Electrical panel, components
2 List of symbols
3 Description of function
4 Options
Electrical system
Valid from machine no:
1 Electrical panel, components
2 List of symbols
3 Description of function
4 Options
Electrical system
Valid from machine number:
1 Electrical panel, components
2 List of symbols
3 Description of function
4 Options
Electrical system
Valid from machine number:
1 Electrical panel, components
2 List of symbols
3 Description of function
4 Options
Electrical system
Valid from machine number:
1 Electrical panel, components
2 List of symbols
3 Description of function
4 Options
Electrical system
Valid from machine number:
1 Electrical panel, components
2 List of symbols
3 Description of function
4 Options
Transistor Controller, Curtis 1207
Valid from serial number:
1 Motor circuit
2 Control circuit
3 Technical specification
4 Adjustment panel
5 Maintenance
6 Diagnostics and troubleshooting
Transistor controller
Valid from serial number:
1 Transistor controller, PUB 24220 CD2
2 Motor circuit
3 Control Circuit
4 Technical specification
5 LED indications
6 Maintenance
7 Test of transistor unit safety circuit
Transistor Controller, PUB 24220 CD3
Valid from serial number:
1 Transistor controller
2 Motor circuit
3 Control circuit
4 Technical specification
5 LED indications
6 Maintenance
7 Test of transistor unit safety circuit
Transistor Controller, PUB 24350 CD1
Valid from serial number:
1 Transistor controller
2 Motor Circuit
3 Control circuit
4 Technical specification
5 LED indications
6 Maintenance
7 Test of transistor unit safety circuit.
Connection Card, Transistor Control
Valid from serial number:
1 Connection card
2 Connections/Adjustments
3 Card pin connections and LED’s
Electronic card
Valid from serial number: 256600-275189
1 General description
2 Connections/Adjustments
3 Card pin connections and LED’s
Electronic card
Valid from serial number:
1 General description
2 Connections and adjustments
3 DIP-switch adjustments/settings
4 Card pin connections and led’s
5 Fault/error indications
Electronic card
Valid from serial number: 262700-
1 General description
2 Connections and adjustments
3 DIP-switch adjustments/settings
4 Card pin connections and led’s
5 Fault/error indications
Hydraulic system, pneumatic system
Valid from serial number:
1 General
2 Functional description
3 Adjustments
Hydraulic system
Valid from machine number:
1 General
2 Description of function
Hydraulic system
Valid from machine number:
1 General
2 Description of function
Hydraulic system
Valid from serial number:
1 General
2 Functional description
3 Adjustments
Hydraulic system
Valid from serial number:
1 General
2 Funktionsbeskrivning
Hydraulic system
Valid from serial number:
1 General
2 Description of function
Hydraulic system
Valid from serial number:
T code
Model
Machine no.
Note
1 General
2 Functional description