BT RR M12, M14, M16 Reach Truck Index:

1 – Table of contents
2- General product information – M2
2.1 Presentation of reach trucks
2.2 Truck data
2.3 Truck dimensions
2.4 Identification plate
2.5 Capacity plate
2.6 Modification plate
2.7 Identification plate, mast
2.8 Main components
2.9 Warning and information plates
3- Technical data – M4
3.1 General tightening torques
4- Introduction, maintenance – P1
4.1 Safety regulations with maintenance work
4.2 Cleaning and washing
4.3 Safe lifting
5- Preventive Maintenance – P2
5.1 Maintenance schedule
6- Oil and grease specification – P3
7- Tools – P4
7.1 Super Seal contact
8- Driver Protection – 0840
8.1 General
8.2 Tilt stops
9- Power electronics panel – 5660
9.1 General description
9.2 Diagnostics and trouble shooting
9.3 Maintenance
10- Electric Pump Motor – 1710
10.1 General
10.2 Dismantling the Pump Motor
10.3 Removing and replacing the pump motor
10.4 Bearing replacement
11- Electric steering motor – 1730
11.1 General
11.2 Replacing the steering motor
11.3 Removing and replacing the carbon brushes
12- Electric drive motor – 1760
12.1 General
12.2 Dismantling the drive motor
12.3 Dismantling and assembling the drive motor
12.4 Bearing replacement
12.5 Installation instructions for external temperature sensor
13- Mechanical drive gear unit – 2550
13.1 General
13.2 Components/data for the drive assembly/transmission
13.3 Replacing the drive motor/drive transmission
13.4 Checking/replacing the oil
13.5 Repairs
14- Travel brake system – 3100
14.1 General
14.2 Operating description
14.3 Electromechanical disc brake, drive motor
14.4 Maintenance
15- Drive wheel – 3530
15.1 General
15.2 Dismantling the drive wheel
15.3 Assembling the drive wheel
16- Fork/support arm wheel – 3550
16.1 General
16.2 Dismantling the wheel
16.3 Assembling the drive wheel
16.4 Dismantling the wheel bearing
16.5 Assembling the wheel bearing
17- Mechanical steering system – 4100
17.1 General
17.2 Replacing the steering generator
18- Steering angle sensor – 4350
18.1 General
18.2 Procedure
19- Electrical System – 5000
19.1 General
19.2 Symbol List and Electrical Diagrams
19.3 Functional Description
20- Battery – 5110
20.1 Battery dimensions
20.2 Setting the battery parameters on RR trucks fitted with Hawker Evolution gel batteries
21- Transistor panel – 5460
21.1 Frequency converter
22- Electronic card – 5710
22.1 General description
22.2 Terminal connections and voltages on A5
22.3 Adjusting the lowering speed
22.4 Show
22.5 Programming
22.2 Warning Codes
22.3 Error Codes
22.2 Warning codes with registration
22.3 Error Codes
22.4 Operating Time
22.5 Parameter Settings
23- Hydraulic system – 6000
23.1 General
23.2 Symbols
23.3 List of symbols
23.4 Adjusting fork lowering
23.5 Setting the max lifting capacity
24- Hydraulic pump – 6140
24.1 General
24.2 Replacing the hydraulic pump
25- Hydraulic connections – 6230
25.1 General
25.2 Tightening torque for hydraulic connections
26- Hydraulic cylinder – 6600
26.1 General
26.2 Duplex mast
26.3 Triplex mast
26.4 Cylinder seals
26.5 Replacing wear parts in the cylinder
27- Mast mounted hose reel – 6370
27.1 General
27.2 Assembling
27.3 Check after assembly
28- Main lift cylinder – 6610
28.1 General
28.2 Tools
28.3 Dismantling the lift cylinders from the mast
28.4 Dismantling the cylinder
28.5 Assembling the cylinder
29- Free lift cylinder – 6620
29.1 General
29.2 Tools
29.3 Dismantling
29.4 Dismantle the rod seal and the support rin
29.5 Dismantling the ram
29.6 Dismantling and assembling the hose rupture valve
29.7 Assembling the cylinder
29.8 Assembling
30- Reach cylinder – 6650
30.1 General
30.2 Assembling and dismantling the reach cylinder
30.3 Assembling
31- Tilt cylinder – 6660.1
31.1 General
31.2 Assembling and dismantling the tilt cylinder
31.3 Assembling
32- Tilt cylinder – 6660.2
32.1 General
32.2 Mast with valve on the fork carriage
32.3 Mast without valve on the fork carriage
33- Main mast – 7100.1
33.1 General
33.2 List of tools
33.3 Transporting the truck
33.4 Assembling the mast
33.5 Dismantling the mast
33.6 Assembling Duplex mast
33.7 Assembling the Triplex mast
34- Main mast – 7100.2
34.1 General
34.2 List of tools
34.3 Transporting the truck
34.4 Assembling the mast
34.5 Dismantling the mast
34.6 Adjust the play
34.7 Assembling
35- Main lift chain system – 7120
35.1 General
35.2 Checking the chain setting
35.3 Chain inspection
35.4 Cleaning
35.5 Lubrication
36- Lifting devices – 7400
36.1 General
36.2 Checking the fork carriage’s wearing strips
36.3 Fork spread unit
37- Battery charger – 8340
37.1 General
37.2 Installation
37.3 Functional description
37.4 Service and maintenance
38- Control/computer equipment – 8700
38.1 General
38.2 Connection
38.3 Layout
38.4 Function for connection
38.5 Function for disconnecting
38.6 Function for program downloading
38.7 Function for truck report
38.8 Function for parameters
38.9 Function for diagnostics
38.10 Other menu functions
38.11 Specifications
38.12 Installation
39- Extra warning lights/alarm – 9370
39.1 General
40- Position sensors/TV-Equipment – 9390
40.1 General
40.2 Height indication
40.3 Operation
40.4 Display
40.5 Preset height
40.6 Operation
40.7 Display
40.8 Assembly of height preset
40.9 Programming
40.10 Automatic operations
40.11 Parameters
40.12 Programming parameters
40.13 Error codes
41- Truck log system, code lock – 9420
41.1 General
41.2 EV 1 and S 16 keyboard version
41.3 EV 1 and S 16 code card version
41.4 Collision sensor
41.5 Trouble shooting
42- Extra equipment – 9500
42.1 Dry powder extinguisher
43- Instructions for destruction
43.1 General
43.2 Procedure
43.3 Abbreviations
43.4 Sorting
43.5 Frame/chassis (0300)
43.6 Operator’s seat, cushion (0620)
43.7 Driver controls (0640)
43.8 Interior fittings (0680)
43.9 Rollover guard/head guard (0810)
43.10 Finger protectors (0820)
43.11 Electric motors (1700)
43.12 Electric fan motor (1740)
43.13 Drive unit, final gear (2500)
43.14 Wheels (3500)
43.15 Electric steering system (4300)
43.16 General electric equipment (5100)
43.17 Power system, drive function (5400)
43.18 Control system, operation function (5500)
43.19 Steering/protective electronics (5700)
43.20 Hydraulic unit (6100)
43.21 Hydraulic system, fitted on the chassis (6200)
43.22 Hydraulic system, fitted on the mast (6300)
43.23 Hydraulic cylinders (6600)
43.24 Main mast and mast (7100)
43.25 Lift fork (7410)
43.26 Optional electric equipment (9300)
43.27 Optional electric equipment (9400)