BT RR45 Rider Truck Index:

BT RR45 Rider Truck Operator and Parts Manual
Front Cover
Parts Ordering Instructions
Field Modifications
General Information
Alphabetical Index
Figure # 0.1 Decals and Parts Assembly
Figure # 1.1 Transmission and Steering Installation
Figure # 1.2 Drive Motor Brake Assembly
Figure # 1.3 Transmission Assembly Part #1
Figure # 1.4 Transmission Assembly Part #2
Figure # 2.1 “E” EV-100LX SCR Electrical Schematic
Figure # 2.2 “E” EV-100LX SCR Electrical Schematic Symbols
Figure # 2.3 “EE” EV-100LX SCR Electrical Schematic
Figure # 2.4 “EE” EV-100LX SCR Electrical Schematic Symbols
Figure # 2.5 Wiring Assembly for Cold Storage
Figure # 2.6 Wiring Harness Assembly
Figure # 2.7 Limit Switch Wiring Assembly
Figure # 2.8 Two Stage Mast Cable Assembly
Figure # 2.9 Three Stage Mast Cable Assembly
Figure # 2.10 Single Reach Cable Assembly
Figure # 2.11 Double Reach Cable Assembly
Figure # 2.12 EV-100LX Power Component Wiring
Figure # 2.13 EV-100LX TX & TT SCR Control Panel Assembly
Figure # 2.14 EV-100LX Contactor Panel Assembly & Related Parts for “E” and “EE”
Figure # 2.15 EV-100LX Contactor Panel Assembly
Figure # 2.16 EV-100LX SCR Forward & Rearward Contactor Assembly
Figure # 2.17 EV-100LX SCR 1A Contactor Assembly
Figure # 2.18 Lift Pump Contactor Assembly
Figure # 2.19 EV-100LX SCR Auxiliary Pump Contactor Assembly
Figure # 2.20 Power Connector Assembly
Figure # 2.21 Lift Pump Motor Assembly
Figure # 2.22 Drive Motor Assembly
Figure # 2.23 Auxiliary Pump Motor Assembly
Figure # 2.24 Warning Light Assembly
Figure # 2.25 “E” EV-100LX TT SCR Electrical Schematic
Figure # 2.26 “E” EV-100LX TT SCR Electrical Schematic Symbols
Figure # 2.27 “EE” EV-100LX TT SCR Electrical Schematic
Figure # 2.28 “EE” EV-100LX TT SCR Electrical Schematic Symbols
Figure # 2.29 EV-100LX Dash Display Installation
Figure # 2.30 EV-100LX SCR Electrical Schematic – 3 Function Control Handle
Figure # 2.31 EV-100LX SCR Electrical Schematic Symbols
Figure # 2.32 Wiring Harness Assembly for 3 Function Control Valve
Figure # 3.1 Hydraulic Schematic
Figure # 3.2 Hydraulic Schematic Symbols
Figure # 3.3 Auxiliary Pump and Reservoir Assembly
Figure # 3.4 Auxiliary Control Valve Assembly
Figure # 3.5 Auxiliary Pump and Motor Assembly
Figure # 3.6 Auxiliary Pump Assembly
Figure # 3.7 Hydraulic Reservoir Assembly
Figure # 3.8 Steering Control Valve Assembly
Figure # 3.9 Steering Control Valve and Hose Assembly
Figure # 3.10 Steering Cylinder Assembly
Figure # 3.11 Two Stage Mast Hydraulic Assembly
Figure # 3.12 Three Stage Mast Hydraulic Assembly
Figure # 3.13 Single Reach, Reach Cylinder Hose Installation
Figure # 3.14 Single Reach Diverter Valve Assembly
Figure # 3.15 Single Reach, Reach Cylinder Assembly
Figure # 3.16 Single Reach, Tilt and Sideshift Hose Installation
Figure # 3.17 Single Reach, Tilt Cylinder Assembly
Figure # 3.18 Double Reach with Tilt and Sideshifter
Figure # 3.19 Double Reach Diverter Valve Assembly
Figure # 3.20 Double Reach, Reach Cylinder Assembly
Figure # 3.21 Double Reach, Tilt Cylinder Assembly
Figure # 3.22 Lift Pump and Reservoir Assembly
Figure # 3.23 Lift Pump Motor Assembly
Figure # 3.24 Lift Pump Assembly
Figure # 3.25 Lift Pump Motor Assembly, 36 Volt
Figure # 3.26 Lift Control Valve Assembly
Figure # 3.27 Two Stage Cylinder and Reservoir Assembly
Figure # 3.28 Two Stage Cylinder Assembly
Figure # 3.29 Three Stage Cylinder and Reservoir Assembly
Figure # 3.30 Three Stage Staging Cylinder Assembly
Figure # 3.31 Three Stage Freelift Cylinder Assembly
Figure # 3.32 Brake Linkage and Cylinder Assembly
Figure # 3.33 Brake Master Cylinder
Figure # 3.34 Drive Motor Brake Cylinder
Figure # 3.35 Idler Wheel Brake Cylinder
Figure # 3.36 Hydraulic Schematic for 3 Function Control Handle
Figure # 3.37 Hydraulic Schematic Symbols
Figure # 3.38 Auxiliary Pump & Reservoir Assembly for 3 Function Control Handle
Figure # 3.39 Valve Assembly
Figure # 3.40 Two Stage Mast Hydraulic Assembly for 3 Function Control Handle
Figure # 3.41 Three Stage Mast Hydraulic Assembly for 3 Function Control Handle
Figure # 4.1 Shielding Assembly
Figure # 4.2 Emergency Disconnect Assembly
Figure # 4.3 Auxiliary Control Assembly
Figure # 4.4 Hand Lift/Lower and Speed Control
Figure # 4.5 Steering Control Assembly
Figure # 4.6 Idler Wheel Installation
Figure # 4.7 Idler Wheel Assembly
Figure # 4.8 Main Frame and Load Wheel Assembly
Figure # 4.9 Single Load Wheel Assembly
Figure # 4.10 5″ High Articulating Load Wheel Assembly
Figure # 4.11 4″ High Articulating Load Wheel Assembly
Figure # 4.12 Hand Lift/Lower and Speed Control for 3 Function Control
Figure # 5.1 Two Stage Mast Installation
Figure # 5.2 Two Stage Inner Column Assembly
Figure # 5.3 Two Stage Outer Column Assembly
Figure # 5.4 Two Stage Cylinder Installation
Figure # 5.5 Two Stage Single Reach Assembly
Figure # 5.6 Two Stage Single Reach Front Frame Assembly
Figure # 5.7 Two Stage Double Reach Assembly
Figure # 5.8 Two Stage Double Reach Front Frame Assembly
Figure # 5.9 Two Stage Sideshifter Assembly
Figure # 5.10 Two Stage Fork Assembly
Figure # 5.11 Three Stage Mast Installation
Figure # 5.12 Three Stage Inner Column Assembly
Figure # 5.13 Three Stage Freelift Cylinder Installation
Figure # 5.14 Three Stage Intermediate Column Assembly
Figure # 5.15 Three Stage Outer Column Assembly
Figure # 5.16 Three Stage Single Reach Assembly
Figure # 5.17 Three Stage Single Reach Front Frame Assembly
Figure # 5.18 Three Stage Double Reach Assembly
Figure # 5.19 Three Stage Double Reach Front Frame Assembly
Figure # 5.20 Three Stage Sideshifter Assembly
Figure # 5.21 Three Stage Fork Assembly
Figure # 6.1 Remote Lift/Lower EV-100 LX SCR Electrical Schematic
Figure # 6.2 Remote Lift/Lower EV-100 LX SCR Electrical Schematic Symbols
Figure # 6.3 Manlift Wiring Harness Assembly
Figure # 6.4 Remote Lift/Lower Three Stage Mast Cable Assembly
Figure # 6.5 Remote Lift/Lower Reach and Platform Cable Assembly
Figure # 6.6 Remote Lift/Lower Power Component Wiring
Figure # 6.7 Remote Lift/Lower Connector Assembly
Figure # 6.8 Remote Lift/Lower Hydraulic Schematic
Figure # 6.9 Remote Lift/Lower Manlift Hydraulic Schematic Symbols
Figure # 6.10 Remote Lift/Lower Hydraulic Diagram
Figure # 6.11 Blocking Remote Lift/Lower Valve Assembly
Figure # 6.12 Remote Lift/Lower Valve Assembly
Figure # 6.13 Remote Lift/Lower Load Backrest Installation
Figure # 7.1 Battery Lift Interrupt “E” EV-100LX SCR Electrical Schematic
Figure # 7.2 Battery Lift Interrupt “E” EV-100LX SCR Electrical Schematic Symbols
Figure # 7.3 Battery Lift Interrupt “EE’ EV-100LX SCR Electrical Schematic
Figure # 7.4 Battery Lift Interrupt “EE” EV-100LX SCR Electrical Schematic Symbols
Figure # 7.5 Battery Lift Interrupt Installation
Figure # 10.1 Special Tools and Lubrications
Numerical Index
Back Cover

Front Cover
Important Notice
Foreword
Table of Contents
Drive Safely
Introduction
Preliminary Service
Operator
Operating Practices
Data Plate and Decals
Controls and Equipment
Before Operation Inspection
Operation
Parking
Load Operations
Loading and Unloading
Transporting the Unit
Battery Retainment/Care
Specifications and Lubrications
Service Intervals
Field Modifications
Back Cover