BT RT Series Reach Truck Index:

Master Service Manual (MSM) Product family RT
Introduction to BT’s Service Manual
Contents Master Service Manual (MSM)
Valid from serial number:
1 Document list
Contents, M
1. Truck information
Operator’s manual
Valid from serial number:
1 General
2 Year of introduction
General product information
Valid from serial number:
T-code
Model
Serial No
Notes
1. Presentation of BT’s reach trucks
2. Truck data
3. Truck dimensions
4. Identification plate, truck
5. Capacity plate
6. Modification plate
7. Identification plate, mast
General product information
Valid from machine number:
T-code
Model
Machine number
Notes
1. Presentation of BT’s reach trucks
2. Truck data
3. Truck dimensions
4. Identification plate, truck
5. Capacity plate
6. Modification plate
7. Identification plate, mast
Technical service data
Valid from serial number:
T-code
Model
Serial No
Notes
RR B1 – B3 RR E1 – E3 RR N1 – N3
RR B4 – B6 RR E4 – E6
RR B7 – B8 RR E7 – E8
Technical Service Data
Valid from serial number:
RR B1 – B3 RR E1 – E3 RR N1 – N3
RR B5 – B6 RR E5 – E6
RR B7 – B8 RR E7 – E8
Ordering Spare Parts
Quality Parts
Valid from serial number:
T-code
Model
Serial No
Notes
1. Issued Quality Parts
Recommended Spare Parts (RSP)
Valid from serial number:
T-code
Model
Serial No
Notes
1. Issued RSP
Content, P
1. Preventive Maintenance
Introduction, maintenance
1. Safety regulations with maintenance work
2. Cleaning and washing
3. Safe lifting
4. Tilting the cab
Service schedule
Valid from serial number:
T-code
Model
Serial No
Notes
Pos. No.
Work to carry out
1. Lubrication chart
Preventive maintenance
Valid from serial number:
1. Maintenance schedule
Oil and grease specification
Valid from serial number:
Pos.
Lubricant
Specification
Application area
Oil and grease specification
Valid from serial number:
Pos.
Lubricant
Specification
Application area
> – 15C
< – 15C
Tools
Valid from serial number:
T-code
Model
Serial No
Notes
1. Super Seal
Content, S
1. Service instructions
Cab attachment
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Dismantling
3. Assembly
Driver protection
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Tilt stops
Drive motor
Valid from serial number:
1. General
2. Drive motor dismantled
3. Dismantling/assembling drive motor
4. Replacing the bearing
Transmission, Gear
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Gear components/data
3. Replacement of drive motor/driving gear
4. Oil level check/replacing
5. Repairs
Transmission/gear
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Drive unit/gear components/data
3. Replacement of drive motor/driving gear
4. Oil level check/replacing
5. Repairs
Brakes
:
T-kod
Modell
Serial No
Anm.
1. General
2. Symbols
3. Hydraulic diagram
Brake system, without support arm brake
Valid from serial number:
1. General
2. Description of function
3. Electromechanical disc brake, drive motor
Brake system with support arm brakes
Valid from serial number:
1. General
2. Description of function
3. Electromechanical disc brake, drive motor
4. Multiple disc brake, support arm
Main cylinder
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Dismantling
3. Replacing the piston rod seal and spring
4. Assembly
5. Bleeding the brake system
Distributing valve
Valid from machine number:
T-kod
Modell
Serial Nr
Anm.
1. General
2. Description of function
3. Dismantling
4. Assembly
5. Bleeding the brake system
Drum brake, disc brake
Valid from machine number:
T-code
Model
Serial No.
Comments
1. General
2. Description of function
3. Dismantling
4. Assembly
5. Bleeding the brake system
6. Dismantling the support arm brake
7. Dismantling the brake cylinder
8. Assembling the brake cylinder
9. Assembling the support arm brake
Drive wheel
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Dismantling the drive wheel
3. Assembling the drive wheel
Drive wheel
Valid from serial number:
1. General
2. Dismantling the drive wheel
3. Assembling the drive wheel
Support arm wheel
Valid from serial number:
T-code
Model
Serial no.
Notes.
1. General
2. Dismantling the wheel
3. Assembling the wheel
4. Dismantling/assembling the wheel bearing
Steering system
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Replacement of the steering generator
Electrical system
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Symbols and circuit diagrams
3. Description of function RR B/E1-B/E8
Electrical system
Valid from serial number:
1 General
2 Symbols and electrical diagrams
3 Description of function
Transistor regulator
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Motor circuit
3. Contactor for control voltage
4. Safety check
Electronic card/control card
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Input/output signals
3. Display
4. Time
5. Warning codes
6. Error codes
7. Parameters
8. Running time
9. Programming parameters
10. Parameter 12
11. Parameter 17
12. Parameter 12
13. Parameter 17
Electronic card
Valid from serial number:
1 General
2 Terminals and voltages on A5
3 Adjustment of lowering speed
4 Display
5 Programming
6 Warning codes
7 Error codes
8 Warning code with registration
9 Error codes
10 Running time
11 Parameter setting
Pump motor
Valid from serial number:
1. General
2. Pump motor dismantled
3. Dismantling/assembling the pump motor
4. Replacing the bearing
Steering motor
Valid from serial number:
T-code
Model
Truck no.
Note.
1. General
2. Replacement of steering motor
3. Dismantling and assembling the carbon brushes
Hydraulics
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. List of symbols
3. Hydraulics diagram
4. Adjustment of fork lowering rate
5. Adjusting the max. lifting capacity
Hydraulic pump
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Replacing the hydraulic pump/ pump motor
Hydraulic pump
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Replacing the hydraulic pump/ pump motor
Hose reel
Applies to machine numbers:
T-code
Model
Machine No.
Not.
1. General
2. Assembly
3. Inspection after assembly
Mast/cylinders
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Assembly tools
Mast
Valid from serial number:
1. General
2. Dismantling
3. Assembly
Main lift chain system
Valid from serial number:
T- code
Model
Machine no.
Remarks
1 General
2 Checking the chain setting
3 Chain inspection
4 Cleaning
5 Lubrication
Mast fixation points
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Tools
3. Transport of truck
4. Assembly
Lift cylinder
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Masts without a valve on the fork carriage
Lift cylinder
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Masts with a valve on the fork carriage
Tilt cylinder
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Masts with a valve on the fork carriage
3. Masts without a valve on the fork carriage
Reach cylinder
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Assembling and dismantling the reach cylinder
3. Dismantling
4. Assembly
Free lift cylinder
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Dismantling
3. Dismantling the piston rod seal and support ring
4. Dismantling the piston
5. Dismantling and assembling the restriction valve
6. Assembling the cylinder
7. Assembly
Position sensors
Valid from serial number:
T-code
Model
Serial No
Notes
1. General
2. Height indication
3. Operation
4. Display
5. Preset height
6. Operation
7. Display
8. Assembly of height preset
9. Programming
10. Automatic operations
11. Parameters
12. Programming parameters
13. Error codes