Description
BT RTX35, RTX45, RTX30DR Stand-Up Rider Forklift Master Service Manual
BT RTX35, RTX45, RTX30DR Stand-Up Rider Forklift Master Index:
Front Cover
Ordering Spare Parts
Standard Codes
Table of Contents
Warning Symbols
1. Warning Levels
Prohibitory Symbols
1. Ordinance Symbols
Safety
1. General Safety
Battery Safety
Static Discharge Precautions
Welding Safety
Introduction, Service Manual
Contents, Section M
1. Machine Information
General Product Information
1. Truck Presentation
2. Main Components
Inch (SAE) and Metric Fasteners
1. Introduction
2. Nomenclature, Threads
3. Strength Identification
4. Truck Torque Specifications
5. Conversion of Metric and English Units
Technical Service Data
Contents, Section P
1. Planned Maintenance
Introduction, Maintenance
1. Jacking Truck Off The Floor
2. Lubricants
Service Schedule
1. Planned Maintenance Schedule
2. Planned Maintenance Procedures
Lubrication Chart
Oil and Grease Specifications
1. Lubricants
2. Grease Location Point
3. Chain Adjustment Points
Contents, Section S
1. Service Instructions
Chassis
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Battery Compartment
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Operator Controls
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Brake Pedal
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Operator Compartment (Internal Fittings)
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Overhead Guard
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Decals
1. Decal with Protective Sheet
2. Decal without Protective Sheet
Electric Motors
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Repair
Steering Motor
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Fan Motor
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Transmission
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Electromagnetic Brake
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Drive Wheel
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Non-Braking Caster Assembly, RTX35
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Non-Braking Caster Wheels, RTX35
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Braking Caster Assembly, RTX45/ RTX30DR
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Braking Caster Wheel Assembly, RTX45/RTX30DR
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Load Wheels
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Steering Wheel
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Steering Bearing
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Electrical Functions
1. Theory of Operation
2. Maintenance
3. Troubleshooting
Battery
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Battery Connector
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Lights
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Horn
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Start/Stop Switches
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Proximity Switches
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Control Cable and Harness
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Contactors
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Transistor Panel
1. Theory of Operation
2. Maintenance
Micro Auxiliary Switches
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Main Electronic Card
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Sensors and Switches
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Hydraulic System
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Staging Cylinder
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Freelift Cylinder
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Reach Cylinder
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
RTX35 Reach Cylinder
RTX45 Reach Cylinder
RTX30DR Reach Cylinder
Tilt Cylinder
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
RTX35 Tilt Cylinder
RTX45 Tilt Cylinder
RTX30DR Tilt Cylinder
Mast, 3 Stage
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Crosshead
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Sideshifter (S/N 30317001-34131000)
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Sideshifter (S/N 34131001 – UP)
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
RTX 35 Single Reach
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
RTX45 Single Reach
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
RTX30 Double Reach Mechanism
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair
5. Rebuild
Forks
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Lights and Alarms (Optional)
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Height Indicator
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Load Backrest
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Electrical Heater (Upper Chassis and Handle Assembly)
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
Electrical Heater (Lower Chassis and Pedal Assembly)
1. Theory of Operation
2. Maintenance
3. Troubleshooting
4. Repair and Rebuild
