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Caterpillar DP20K MC Forklift Service and Schematic Manual (99719-61120)

Format: PDF (Printable Document)

File Language: English

File Pages: 528

File Size: 13.01 MB (Speed Download Link)

File Count: 31 PDF files

Brand: Caterpillar

Model: DP20K MC

Equipment Type: Forklift

Book No: 99719-61120

Serial No (models covered): ET13D-55001-up, ET14C-55001-up, ET31A-50001-up, ET16B-55001-up, ET31A-75001-up, ET16B-75001-up

Manuals Included: 3 separate publications

Type of Document: Service & Schematic Manual

Categories: ,

$ 45

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Caterpillar DP20K MC Forklift Service and Schematic Manual (99719-61120)

A Cat DP20K MC is a diesel counterbalanced forklift for moving and stacking loads around a warehouse, plant, or yard. This manual is for the technician doing planned maintenance, fault diagnosis, and workshop repairs, rather than the operator running the truck. I use this type of book when the job needs the correct procedure, wiring reference, alarm-code information, controller settings, or service data.

What this manual helps you do

  • Trace electrical circuits and diagnose wiring or starting faults.
  • Check service intervals, alarm codes, controller parameters, and adjustment procedures.
  • Follow procedures for the power train, transmission, axles, brakes, steering, hydraulics, mast, and forks.
  • Rebuild or replace workshop components using the stated inspection and reassembly sequence.
  • Verify system operation after repair and return the truck to service by the book.

Who this is for

It suits a warehouse maintenance technician, plant maintenance team, dealer technician, independent forklift shop, or rental fleet mechanic. This is the trade-level service and schematic reference for the Caterpillar DP20K MC diesel counterbalanced truck. The operator handbook and companion engine or chassis publications are also available where those subjects are handled separately.

FAQ

Q: What do I receive, and how is it organised?

A: You receive 31 PDF files containing 528 pages, split by section. The files can be opened, printed, and zoomed for workshop use, with the set arranged around the truck systems and related publications.

Q: Will it fit my DP20K MC truck?

A: It covers DP20K MC serial groups ET13D-55001-up, ET14C-55001-up, ET31A-50001-up, ET16B-55001-up, ET31A-75001-up, and ET16B-75001-up. That gives you a direct reference for the listed DP20K MC variants.

Q: How does it fit the job I'm doing?

A: Use it for planned maintenance, fault finding, service adjustments, component repair, and post-repair checks. It puts the workshop procedures and schematics together so you can do the job by the book.

With this set, you can diagnose, repair, and maintain the covered DP20K MC trucks with the service information in hand.

Models covered by this manual

Caterpillar publication 99719-61120 is the factory service and schematic manual for the DP20K MC. The same publication covers 9 further forklift models: DP15K MC, DP18K MC, DP30K MC, GP15K MC, GP18K MC, GP20K MC, GP25K MC, GP30K MC, GP35K MC. The cover also lists GP35K, DP35K, GP15K, DP15K, GP18K, DP18K, GP20K, DP20K, GP25K, DP25K, GP30K, DP30K, GP15K,, GP18K,, GP20K,, GP25K,. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Engine coolant temperature gauge
  • Choke control (Gasoline models)
  • Fuel gauge
  • Service hourmeter
  • Starter switch
  • Light switch
  • Fuse box
  • Coolant hoses
  • Fan guard
  • Bolt
  • Stall speed
  • Brake pipe
  • Parking brake cable
  • Universal joint
  • Bolt, Nut
  • Bolt, Nut
  • Front axle and Reduction differential
  • Carrier cover
  • Tapered roller bearing
  • Driven gear
  • Input flange
  • Ball bearing
  • Oil seal
  • Differential carrier
  • Lock plate, Lock pawl
  • Mount bracket assemblies (left and right)

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