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Caterpillar EP16PN Forklift Service and Operator Manual (99759-6M120)

Format: PDF (Printable Document)

File Language: English

File Pages: 1729

File Size: 136.87 MB (Speed Download Link)

File Count: 65 PDF files

Brand: Caterpillar

Model: EP16PN

Equipment Type: Forklift

Book No: 99759-6M120

Serial No: ETB28-00011-01999 / ETB28-02001-49999

Manuals Included: 6 publications – Chassis & Mast Service Manual, Controller Service Manual, Operation & Maintenance Manual

Type of Document: Service & Operator Manual

Categories: ,

$ 45

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Caterpillar EP16PN Forklift Service and Operator Manual (99759-6M120)

This Cat electric counterbalanced truck moves pallets around warehouse floors, loading areas, and plant yards. In my experience, rental fleet mechanics and plant maintenance techs reach for the service manual when a truck is due out tomorrow and needs fault-finding, adjustment, or scheduled repair. It puts the workshop procedures and operating information together for the EP16PN family.

What this manual helps you do

  • Trace electrical circuits, switches, wiring, and control-system faults.
  • Check the traction motor, controller, drive unit, brakes, steering, and charging-related systems.
  • Follow procedures for hydraulic functions, mast work, forks, and lift-system adjustments.
  • Diagnose operating problems using service data and troubleshooting guidance.
  • Adjust, replace, and verify components during planned maintenance or repair.

Who this is for

This suits warehouse maintenance technicians, dealer technicians, independent forklift shops, and rental fleet mechanics working on Cat electric counterbalanced trucks. The operator handbook is the companion volume also available, while this set fits the repair and scheduled-maintenance side of the trade.

FAQ

Q: What do I receive, and how is it organised?

A: You receive 6 separate Cat publications delivered as 65 PDF files split by section, with 1,729 pages total. The files carry a real text layer, so you can search and copy text, then print or zoom the relevant repair material.

Q: Which trucks and serials does it cover?

A: It covers EP16CPN, EP18CPN, EP16PN, EP18PN, and EP20PN. For EP16PN, the printed serial coverage is ETB28-00011-01999 and ETB28-02001-49999.

Q: Is this the right document for workshop repair?

A: Yes, for the listed electric Cat models. Use it for in-house servicing, fault diagnosis, adjustments, and component repair when keeping an hour-meter schedule and returning a truck to work.

For an EP16PN in that model and serial range, this is the manual set to put on the shop computer and use during repair and turnaround work.

Models covered by this manual

Caterpillar publication 99759-6M120 is the factory service and operator manual for the EP16PN, serial range ETB28-00011-01999 / ETB28-02001-49999. The same publication covers 4 further forklift models: EP16CPN, EP18CPN, EP18PN, EP20PN. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • 99750-6M120 – Operation & Maintenance Manual
    • Foreword
    • Safety Rules For Lift Truck Operators
    • Know Your Lift Truck
    • How To Avoid A Tipover
    • Operation
    • Operating Techniques
    • Storing The Lift Truck
    • Transportation Hints
    • Special Situations
    • Troubleshooting
    • Maintenance
    • Service Data
    • To The Cat Lift Truck Owner
    • Appendix
  • 99750-6M130 – Operation & Maintenance Manual
    • Foreword
    • Safety Rules For Lift Truck Operators
    • Know Your Lift Truck
    • How To Avoid A Tipover How To Survive One
    • Operation
    • Operating Techniques
    • Storing The Lift Truck
    • Transportations Hints
    • Special Situations
    • Troubleshooting
    • Maintenance
    • Service Data
    • To The Cat Lift Truck Owner
    • Appendix
  • 99759-6M120 – Chassis & Mast Service Manual
    • Foreword
    • General Information
    • Electrical Components
    • Power Train
    • Transfer Units
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast And Forks
    • Service Data
    • Panel Cabin
  • 99759-6P110 – Controller Service Manual
    • Foreword
    • Controller
    • Troubleshooting For Control Circuits
    • Motor
    • How To Read Circuit Diagrams
    • Circuit Diagram

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