Caterpillar EP25K Forklift Service Manual (99759-6D100)

This Cat EP25K is an electric counterbalanced forklift used to move and position loads around a plant, warehouse, or yard. I'd reach for this service manual when a maintenance tech has a fault to trace, an adjustment to make, or a repair to finish during a short weekend window. It gives the shop a workshop reference for electrical systems, traction drive, hydraulics, steering, brakes, mast work, and service data.

What this manual helps you do

• Trace electrical faults through truck wiring and control circuits.
• Diagnose traction motor, controller, hydraulic, steering, and brake problems.
• Follow procedures for mast, forks, axle, drive unit, and hydraulic repairs.
• Adjust and verify truck systems after component replacement.
• Troubleshoot operating faults using the service information and specifications.

Who this is for

This suits a plant maintenance technician, warehouse repair tech, dealer technician, independent forklift shop, or rental fleet mechanic working on an EP25K. The operator handbook and parts catalog are companion volumes also available, while this set is the workshop reference for repair and adjustment work.

FAQ

Q: What do I receive, and how is it organised?

A: You receive two Cat publications in 18 PDF files, split by section, with 538 pages total. The files have a real text layer, so you can search and copy text, as well as print or zoom the pages.

Q: Does it fit my truck?

A: Yes, if your truck is an EP25K within serial range ETB8B-50001-up. The cover also identifies EP20K, EP25K, EP30K, and EP35K coverage in the same manual family.

Q: How does it fit the job I'm doing?

A: It is the service manual for workshop-level diagnosis, testing, adjustment, removal, and repair on the electric counterbalanced truck. It gives you a reference when the plant's usual source of knowledge is unavailable.

For an EP25K in that serial range, this is the set to use for planned repairs and fault-finding.

Models covered by this manual

Caterpillar publication 99759-6D100 is the factory service manual for the EP25K, serial range ETB8B-50001-up. The same publication covers 3 further forklift models: EP20K, EP30K, EP35K. The cover also lists EP20K-EP35K. Check the model and serial number on your data plate before ordering.

Table of Contents:

• 99759-6D100 – Chassis, Mast & Options Service Manual
  • Foreword
  • General Information
  • Vehicle Electrical Components
  • Power Train
  • Transfer and Differential
  • Front Axle
  • Rear Axle
  • Brake System
  • Steering System
  • Hydraulic System
  • Mast and Fork
  • Service Data
  • Options
• 99759-6E100 – Controller Service Manual
  • Foreword
  • Main Controller
  • Troubleshooting for Control Circuits
  • Motors

Caterpillar Software

Caterpillar PDF Manuals