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Caterpillar GC25K Forklift LPG Service Manual (99719-80150)

Format: PDF (Printable Document)

File Language: English

File Pages: 656

File Size: 13.17 MB (Speed Download Link)

File Count: 57 PDF files

Brand: Caterpillar

Model: GC25K

Equipment Type: Forklift

Book No: 99719-80150

Serial No: AT82C-00011-up / AT82D-00011-up / AT82E-00011-up

Manuals Included: 4 publications – Chassis & Mast Service Manual, Service Manual, LPG Supplement Service Manual, Options Supplement Service Manual

Type of Document: LPG Service Manual

Categories: ,

$ 45

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Caterpillar GC25K Forklift LPG Service Manual (99719-80150)

On a real warehouse floor or yard, a Cat GC25K moves palletized loads through daily loading, storage, and production work. Warehouse maintenance technicians, dealer technicians, and independent forklift shops reach for this manual when they need to service the truck by the book, with procedures, service data, and fault diagnosis in front of them. This is the LPG fuel-system supplement for the engine service manual, covering the converter, regulator, mixer, tank, and LPG lines.

What this manual helps you do

  • Trace LPG fuel flow from the tank through the lines, converter, regulator, and mixer
  • Check fuel-system components during scheduled service and fault diagnosis
  • Follow removal, inspection, adjustment, and replacement procedures for LPG parts
  • Troubleshoot starting, running, and fuel-delivery problems
  • Pressure-test and verify the system after repair, with the records your shop may need for an audit

Who this is for

This suits a warehouse maintenance tech, plant maintenance team, dealer technician, rental fleet mechanic, or independent forklift repair shop handling LPG-powered Cat trucks. It is for the LPG fuel-system trade and engine-side service work, while the companion chassis and mast manual is also available for the rest of the truck.

FAQ

Q: What do I receive, and how is it organised?

A: You receive four Cat publications as 57 PDF files, split by section, with 656 pages total. The files have a real text layer, so you can search and copy text, then print or zoom procedures at the workbench.

Q: Which trucks and serials does it cover?

A: It covers GC15K, GC25K, GC18K, GC25K HP, GC20K, GC30K, GC20K HP, and 4G63/4G64 applications. The GC25K serial coverage is AT82C-00011-up, AT82D-00011-up, and AT82E-00011-up.

Q: Does it fit LPG fuel-system repair work?

A: Yes. Use it for LPG component service, fuel-flow diagnosis, adjustments, and post-repair checks on the covered trucks.

It gives your shop the LPG procedures and service reference needed to repair the fuel system correctly and keep the truck working.

Models covered by this manual

Caterpillar publication 99719-80150 is the factory lpg service manual for the GC25K, serial range AT82C-00011-up / AT82D-00011-up / AT82E-00011-up. The same publication covers 4 further forklift models: GC20K, GC20K HP, GC25K HP, GC30K. The cover also lists GC15K, GC18K, 4G63/4G64. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • 99719-80150 – Chassis & Mast Service Manual
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • Fuel System
  • 99729-85100 – LPG Supplement Service Manual
    • Foreword
    • Types of LP-Gas
    • Structure and Function
    • Actions to Be Taken in the Event of a Failure
    • Pre CARB Troubleshooting
    • Pre CARB Disassembly and Reassembly
    • Pre CARB Inspection and Adjustment
    • CARB Tier 1 Emissions Control System
    • Systems Operation
    • System Adjustments
    • S-15G Fuel System Troubleshooting
    • Schematics
    • Inspection and Adjustment
  • 99729-85110 – Service Manual
    • Foreword
    • General Information
    • Maintenance
    • LPG Fuel System Operation
    • LP Fuel System Diagnostics
    • System Diagnosis
    • Wiring Schematics
    • Diagnostic Trouble Codes
    • Fuel System

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