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Caterpillar GC60K Forklift Engine Service and Schematic Manual (99739-82110)

Format: PDF (Printable Document)

File Language: English

File Pages: 2823

File Size: 147.34 MB (Speed Download Link)

File Count: 120 PDF files

Brand: Caterpillar

Model: GC60K

Equipment Type: Forklift

Book No: 99739-82110

Serial No: AT89B-00001-up

Manuals Included: 9 publications – Chassis & Mast Service Manual, Chassis Service Manual, 3L, G6 Gasoline Engine Service Manual, 4X LPG Engine Service Manual

Type of Document: Engine Service & Schematic Manual

Categories: ,

$ 45

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Caterpillar GC60K Forklift Engine Service and Schematic Manual (99739-82110)

The Cat GC60K is a cushion-tyre gasoline/LPG counterbalanced truck for moving pallets around the warehouse, loading areas, and yard. When one is down during second shift, a plant tech, dealer technician, or independent forklift shop reaches for the service manual to test, adjust, tear down, and rebuild the truck. This is the engine book of the set, covering engine specifications, systems operation, testing and adjusting, disassembly and assembly, torque values, and clearances.

What this manual helps you do

  • Trace engine system operation and wiring during a breakdown.
  • Check test points, operating conditions, adjustments, torque values, and clearances.
  • Follow removal, disassembly, inspection, and assembly procedures for engine components.
  • Diagnose starting, fuelling, cooling, lubrication, and running faults.
  • Verify repairs before putting the truck back into the aisle.

Who this is for

This suits warehouse maintenance techs, plant maintenance teams, dealer technicians, rental fleet mechanics, and independent forklift repair shops. The companion chassis manual, also available, covers the truck-side systems such as hydraulics, mast, steering, brakes, and drive unit.

FAQ

Q: What do I receive, and how is it organised?

A: You receive 9 separate Cat publications in PDF format, split by section, with 120 PDF files and 2,823 pages in total. The set has a real text layer for searching and copying, and the pages can be printed or zoomed for shop use.

Q: Does it fit my truck variant?

A: It covers GC35K, GC40K, GC45K SWB, GC45K, GC55K, GC60K, and GC70K. The cover identifies GC60K serial coverage as AT89B-00001-up.

Q: How does it fit the repair job?

A: Use it for engine-side fault finding, adjustments, and rebuild work on these Cat counterbalanced trucks. It gives the workshop procedures and service data needed to return a stopped truck to work.

For engine repairs on the listed GC models, this set gives your shop the reference needed to get the truck running and back into service.

Models covered by this manual

Caterpillar publication 99739-82110 is the factory engine service and schematic manual for the GC60K, serial range AT89B-00001-up. The same publication covers 8 further forklift models: GC35K, GC40K, GC40K STR, GC45K STR, GC45K SWB, GC55K STR, GC70K, GC70K STR. The cover also lists GC45K, GC55K. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • 99789-84120 – 3L, G6 Gasoline Engine Service Manual
    • Foreword
    • Determining When to Overhaul the Engine
    • Engine Replacement
    • Specifications
    • Major Nuts and Bolts Tightening Torque
    • Sealers, Adhesives and Lubricants
    • Use of RTV and Anaerobic Sealer
    • Diagnostic Information and Procedures
    • Valve Train Diagnosis
    • Oil Leak Diagnosis
    • Electrical Throttle and Governor Control System
    • Ignition System and Distributor
    • Starter Motor
    • Special Tools and Equipment
  • 99739-8D100 – Chassis & Mast Service Manual
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • How to Read Circuit Diagrams
    • Engine Schematic
    • Circuit Diagrams
  • 99739-82110 – Chassis & Mast Service Manual
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • How to Read Circuit Diagrams
  • 99739-94100 – Chassis & Mast Service Manual
    • Foreword
    • Rear Combination Lamp Kit
    • Warning Lamp Kit
    • Working Lamp Kit
    • Creep Speed Kit
    • Foot Directional Control Group
    • ENGINE SHUTDOWN KIT (LPG models only)
    • Enclosed Alternator Field Kit
    • Disconnect Switch Kit
    • Description
    • Key Kit
    • Back Buzzer Kit
    • Dual Element Air Cleaner
    • Dust and Foundry Kit
    • Back Mirror Kit
  • 99739-82100 – Chassis & Mast Service Manual
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • News
  • 99789-84122 – Chassis Service Manual
    • Foreword
    • Glossary
    • — Maintenance
    • 3 — LPG Fuel System
    • Fuel System Description
    • LPG Symptom Diagnostics
    • Dst Installation Instructions
    • Electrical Flow Diagram
    • Electrical System Schematic
    • On-Vehicle Service Wire Harness Repair
    • — DIAGNOSTIC TROUBLE CODES (DTCs)
    • Engine Control Module
    • Mixer and Throttle Body Assembly (New)
    • ALTITUDE vs. BAROMETRIC PRESSURE
  • 99789-84111 – Chassis Service Manual
    • Foreword
    • General Information
    • Maintenance
    • LPG Fuel System Operation
    • Gasoline Fuel System Operation
    • LP Fuel System Diagnostics
    • Gasoline Fuel System Diagnostics
    • Symptom Diagnosis
    • Schematics
    • Diagnostic Trouble Codes
    • Fuel System
  • 99789-84133 – Chassis Service Manual
    • Foreword
    • General Information
    • Maintenance
    • LPG Fuel System
    • Fuel System Diagnosis
    • Diagnostic Scan Tool (DST)
    • Engine Wire Harness Repair
    • Diagnostic Trouble Codes
    • Definitions

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