Clark C15, C18, C20s D,L,G and C20, C25, C30, C35 D,L,G and C15, C18, C20sC, C20, C25, C30, C32C L,G Forklift Index:

SM 709 SERVICE MANUAL
CONTENTS
GROUP SA-SAFE MAINTENANCE
1.Safety
2.Lifting, Jacking, and Blocking the Truck
3.Towing
GROUP PS-Periodic Service
1.Maintenance Schedules
2.The Planned Maintenance Program
GROUP 00(D-4TNV88/94L) DIESEL ENGINE (TIER 2) – MODEL ; 4TNV88, 4TNV98L
0.Safety
1.General
2.Inspection and Adjustment
3.Troubleshooting
4.Disassembly, Inspection and
Reassembly of Engines
5.Lubrication System
6.Cooling System
7.Fuel Injection Pump/governor
8.Alternator
9.Electric Wiring
10.Service Standards
11.Tightening Torque For
Bolts And Nuts
GROUP 00(D-4TNE98) DIESEL ENGINE (TIER 3) – MODEL ; 4TNE98
1.General Service Information
2.Periodic Maintenance
3.Engine
4.Fuel system
5.Cooling System
6.Lubrication System
7.Starter Motor
8.Alternator
9.Troubleshooting
GROUP 00(L-MMC)-Engine, 4G63/4G64 LPG
1.Engine Specifications
2.Troubleshooting
3.Engine Oil and Filter
4.Engine Tune-Up
5.RPM, Vacuum, and Stall Tests
6.Compression Checks
7.Engine Removal and Replacement
8.Engine Overhaul
GROUP 00(L-HMC)-ENGINE (HMC THETA 2.4 LPG)
1.General Information
2.Specification and Troubleshooting
3.Disassembly and Reassembly
4.Lubrication System
5.Electrical System
6.Emission Control System
GROUP 00(L-GM)-ENGINE (GM 3.0 LPG)
1.Specifications and Information
2.Diagnostic Information and Procedures
3.Engine Removal and Installation
4.Description and Operation
GROUP 01-Engine Cooling System
1.Specifications and Description
2.Troubleshooting
3.Testing and Maintenance
4.Alternator Belt Service
5.Radiator Removal and Replacemant
GROUP 02(L-MMC)-Tier3 (MI-07 LPG SYSTEM)
0.Regulatory Compliance
1.LPG System Overview
2.Gasoline Engines
3.Specifications
4.Recommended Maintenance
5.Installation Procedures
6.Tests And Adjustments
7.Basic Troubleshooting
8.Advanced Diagnostics
9.Parts Description
GROUP 02(L-HMC Theta 2.4)
LPG FUEL SYSTEM
1. LPG Fuel System
2. Fuel System Component Details
3. Recommended Maintenance
4. Diagnostic Trouble Codes
5. General Trouble Shooting
6. Trouble shooting by DTC
7. DIAGNOSTIC SERVICE TOOL
GROUP 02 (GM-TIER4)PSI FUEL SYSTEM
1. General Information
2. Maintenance
3. LPG Fuel System
4. GASOLINE Fuel System
5. Fuel System Diagnosis
6. Electrical Section
7. Definitions
GROUP 03-Air Induction and Exaust System
1.Specifications and Description
2.Troubleshooting
3.Intake System Service
4.Exhaust Systems
GROUP 06-TRANSAXLE
(TA12A1 TRANSAXLE)
1.Transaxle Specifications and Description
2.Transaxle Disassembly
3.Transaxle Reassemly
GROUP 06(S)-TRANSAXLE (TA-30 TRANSAXLE)
1.Transaxle Specifications and Description
2.Transaxle Troubleshooting
3.Transaxle Oil and Filter
4.Transaxle Oil Cooler
5.Transaxle Removal and Replacement
6.Transaxle Overhaul
7.Drive Axle Ends Overhaul
8.Transaxle Control Valve Overhaul
GROUP 12-Ignition System
1.Description and Specifications
2.Troubleshooting
3.Inspection, Adjustment, and Timing
4.Distributor Overhaul
GROUP 13-Electrical System
1.Cautions for working on the electrical system
2.Specifications and features of electrical system
3.Electrical Circuit Diagram & Electrical Parts Arrangement
4.Instrument Pod
5.Electrical Components Specification and Operation
6.Troubleshooting of electrical system
GROUP 22-Wheels and Tires
1.Specifications and Description
2.Cushion Wheels and Tires
3.Pneumatic Wheels and Tires
GROUP 23(S)-Brake System (for TA12A1/TA30 TRANSAXLE)
GROUP 25-Steering Column and Gear
GROUP 26-Steer Axle
GROUP 29-Hydraulic Sump, Filters, and Pump
GROUP 30-Hydraulic Control Valve/Lift Circuit
7.Hydraulic Control Valve Overhaul For EATON Valve(C15-20s)
GROUP 32-Tilt Cylinders
GROUP 34-Uprights
4.Carriage and Upright Roller Clearance Checks and Shim
5.Cylinder Removal, Shimming, Overhaul, and Replacement
GROUP 38-Counterweight and Chassis
GROUP 40-SPECIFICATIONS