Clark C40, C45, 50s, C55s D and C50, C56, C50s, C55s L Forklift Index:

SERVICE MANUAL
CONTENTS
GROUP SA-SAFE MAINTENANCE
1.Safety
2.Lifting, Jacking, and Blocking the Truck
3.Towing
GROUP PS-Periodic Service
1.Maintenance Schedules
2.The Planned Maintenance Program
GROUP 00(D-IVECO) DIESEL ENGINE
1.General Specifications
2.Fuel
3.Industrial Application
4.Overhaul And Technical Specifications
5.Tools
6.Engine Replacement
GROUP 00(D-Kubota) DIESEL ENGINE
1. GENERAL
2. CHECK AND MAINTENANCE
3. Mechanism
4. Servicing
GROUP 00(L)-LPG Engine,GM V6 4.3L
1.ENGINE REMOVAL AND REPLACEMENT
2. V6 ENGINE REPAIR PROCEDURES
3.COOLING SYSTEM
GROUP 01-Engine Cooling System
1.Specifications and Description
2.Troubleshooting
3.Testing and Maintenance
4.Radiator Removal and Replacemant
GROUP 02(LP-TIER3)-MI-07 LP SYSTEM (GM V6 4.3)
0.Regulatory Compliance
1.LPG System Overview
2.Specifications
3.Recommended Maintenance
4.Installation Procedures
5.Tests And Adjustments
6.Basic Troubleshooting
7.Advanced Diagnostics
8.Parts Description
GROUP 02(LP-TIER4)-PSI LP SYSTEM (GM V6 4.3)
1.General Information
2.Maintenance
3.LPG Fuel System
4.Fuel System Diagnosis
5.Electrical Section
6.Definitions
GROUP 03-Air Induction and Exaust System
1.Specifications and Description
2.Troubleshooting
3.Air Induction System Service
4.Exhaust Systems
GROUP 06-Tranmission
1.Torque Converter
2.Testing and Adjusting
3.Transmission Specifications
4.Transmission
5.Disassembly and Assembly
of the Control Valve
6.Transmission Disassembly and
Assembly
GROUP 13-Electrical System
1.Cautions for working on the electrical system
2.Specifications and features of electrical system
3.Electrical Circuit Diagram & Electrical Parts Arrangement
4.Electrical Components Specification and Operation
GROUP 20-DRIVE AXLE
1.Introduction
2.Differential Carrier Assembly
3.Drive Axle
4.Troubleshooting
5.Disassembly and Assembly
GROUP 22-Wheels and Tires
1.Specifications and Description
2.Wheels and Tires
GROUP 23-Brake System
1.Specifications and Description
2.Troubleshooting
3.Brake/Inching Pedals and Linkages Adjustments
4.Brake System Bleeding
5.Brake Master Cylinder Service
6.Parking Brake Service
GROUP 25-Steering Column and Gear
1.Specifications and Description
2.Troubleshooting
3.Steering Column and Component
Removal and Replacement
4.Steering System Relief Pressure Check
and Adjustment
5.Steering Gear Overhaul
GROUP 26-Steer Axle
1.Steering Axle Specifications
and Description
2.Steer Axle Wheel
Bearing Maintenance and Adjustment
3.Steer Axle Removal and Replacement
4.Steer Axle Overhaul
5.Steer Cylinder Removal and Replacement
6.Steer Cylinder Overhaul
GROUP 29-Hydraulic Sump, Filters, and Pump
1.Specifications and Description
2.Main Hydraulic Pump Troubleshooting
3.Hydraulic Filters andFluid Maintenance and Change
GROUP 30-Hydraulic Control Valve (Daesung Nachi)
1.Operation of Hydraulic Control Valve
2.Hydraulic Circuit
3.Disassembling Hydraulic Valve
4.Assembling Hydraulic Control Valve
5.Testing Hydraulic Valve
GROUP 32-Tilt Cylinders
1.Tilt Cylinder Specifications and Description
2.Tilt Cylinder Checks and Adjustments
3.Tilt Cylinder Removal and Replacement
4.Tilt Cylinder Overhaul
GROUP 34-Uprights
1.Specifications and Description
2.Troubleshooting
3.Upright Inspection
4.Carriage and Upright Roller Clearance Checks and Shim
5.Cylinder Removal, Shimming, Overhaul, and Replacement
6.Upright Chain Inspection, Adjustment, and Replacement
7.Fork and Carriage Removal and Replacement
8.Upright Removal and Replacement
GROUP 38-Counterweight and Chassis
1.Specifications and Description
2.Counterweight Removal and Replacement
3.Overhead Guard/Operator’s Cell Removal and Replacement
4.Floorboard, Cowls, Radiator Cover, and Seat Deck Removal and Replacement
GROUP 40-SPECIFICATIONS
1.Nameplates and Decals
2.General Specifications
3.Hydraulic Fitting Tightening
Procedures