Clark C500 Y 180, 200, 225S, 225L, 250S, 250L, 300S, 300L, 350 Forklift Index:

Service Manual SM-575
CONTENTS
INTRODUCTION
PM – PLANNED MAINTENANCE PROGRAM
00 ENGINES
00-01 ENGINE TROUBLESHOOTING
00-02 ENGINE REMOVAL
00-03 FORD ENGINE SPECIFICATIONS
00-04 CUMMINS ENGINE SPECIFICATIONS
01 COOLING SYSTEM
01-01 TROUBLESHOOTING
01-02 RADIATOR REMOVAL
01-03 TESTING AND MAINTENANCE
01-04 RADIATOR REPAIR
02 FUEL SYSTEM
02-01 TROUBLESHOOTING
02-02 INDUCTION SYSTEM
02-03 ACCELERATOR LINKAGE
02-04 IMPCO LPG LOCK-OFF VALVE
02-05 IMPCO LPG VAPORIZER-REGULATOR
06 TRANSMISSION
06-01 TROUBLESHOOTING
06-02 TRANSMISSION STALL TEST
06-03 TRANSMISSION REMOVAL
06-04 TRANSMISSION CLUTCH MODULATION
06-05 TRANSMISSION MAINTENANCE AND SERVICE
06-06 LINKAGE AND CONTROLS
14 ELECTRICAL
14-01 GENERAL TROUBLESHOOTING
14-02 STARTER AND BATTERY TROUBLESHOOTING
14-03 ALTERNATOR TROUBLESHOOTING
14-05 ELECTRICAL TOOLS
20 DRIVE AXLE
20-01 TROUBLESHOOTING
20-02 DRIVE AXLE REMOVAL
20-03 DRIVE AXLE WHEEL BEARING ADJUSTMENT AND PLANETARY AXLE WHEEL ENDS
20-04 DRIVE AXLE MAINTENANCE AND SERVICE
SINGLE REDUCTION DIFFERENTIAL CARRIERS
TABLE OF CONTENTS
1. INTRODUCTION
2. DISASSEMBLY
3. PREPARE PARTS FOR ASSEMBLY
4. GENERAL PROCEDURES
5. ASSEMBLY
6. DRIVER CONTROLLED MAIN DIFFERENTIAL LOCK
7. LUBRICATION
8. FASTENER TORQUE INFORMATION
9. ADJUSTMENTS AND SPECIFICATIONS
21 PROP SHAFT
21-01 TROUBLESHOOTING
21-02 PROPSHAFT REMOVAL
21-03 PROP SHAFT OVERHAUL
22 WHEELS AND TIRES
22-01 LIFTING, JACKING AND BLOCKING
22-02 WHEEL AND TIRE MOUNTING
22-03 SAFE HANDLING OF MULTI-PIECE RIM WHEELS
23 PARKING BRAKE
23-01 TROUBLESHOOTING
23-02 MECHANICAL RELEASE OF PARKING BRAKE
24 SERVICE BRAKE
24-01 TROUBLESHOOTING
24-02 AIR BRAKE SYSTEM
24-03 AIR BRAKE TREADLE VALVE
24-04 AIR BRAKE CHAMBERS
24-05 AIR BRAKE COMPRESSOR
24-06 ROCKWELL AXLE CAM BRAKES
25 STEERING COLUMN AND STEERING GEAR
25-01 TROUBLESHOOTING
25-02 REMOVING STEERING HANDWHEEL
25-03 REMOVING COLUMN AND GEAR AND GEAR FROM COLUMN
25-04 STEERING PUMP REMOVAL AND OVERHAUL
26 STEER AXLE
26-01 TROUBLESHOOTING
26-02 STEER AXLE REMOVAL
26-03 STEER AXLE OVERHAUL
26-04 STEER CYLINDER REMOVAL AND OVERHAUL
26-05 STEERING CYLINDER OVERHAUL (LOT 7056 AND ABOVE)
26-06 STEERING SYSTEM PRESSURE CHECK
29 HYDRAULIC FILTERS
29-01 HYDRAULIC FILTERS (LOTS PRIOR TO 8506)
29-02 HYRAULIC FILTERS (LOTS 5806 AND ABOVE)
30 HYDRAULIC COMPONENTS
30-01 TROUBLESHOOTING
30-02 MAIN HYDRAULIC PUMP
30-03 TYRONE HYDRAULIC PUMP OVERHAUL
30-04 J.S. BARNES HYDRAULIC PUMP OVERHAUL
30-05 VICKERS VALVE OVERHAUL
30-06 LIFT AND TILT CONTROL VALVE
30-07 COMMERCIAL INTERTECH CONTROL VALVE OVERHAUL
30-08 HYDRAULIC SYSTEM PRESSURE CHECK
30-09 HYDRAULIC DIAGRAMS
32 TILT CYLINDERS
32-01 TILT CYLINDER REMOVE AND REPLACE
32-02 TILT CYLINDER SERVICE PROCEDURES (THROUGH LOT 7045)
32-03 TILT CYLINDER SERVICE PROCEDURES (LOT 7055 AND ABOVE)
32-04 TILT CYLINDER DRIFT TEST
32-05 TILT CYLINDER ADJUSTMENT
33 HYDRAULIC VALVES
33-01 HYDRAULIC RELIEF VALVE
33-02 HYDRAULIC TILT LOCK VALVE(S)
34 UPRIGHT, CARRIAGE AND FORKS
34-01 UPRIGHT TROUBLESHOOTING
34-02 FORK REMOVAL AND INSPECTION
37 COUNTERWEIGHT
37-01 COUNTERWEIGHT REMOVAL AND INSTALLATION
39 DECAL REPLACEMENT AND PLACEMENT
39-01 DECAL REPLACEMENT AND PLACEMENT
40 SPECIFICATIONS
40-01 GENERAL SPECIFICATIONS