Format: PDF (Printable Document)
File Language: English
File Pages: 90
File Size: 10.47 MB (Speed Download Link)
Brand: Clark
Model: Carloader D
Book No: Code 8A
Type of Document: Maintenance Manual
$ 40
These Clark Carloader D machines spend their lives shuttling pallets, crates, and freight in warehouses, loading docks, and rail sidings, usually in tight spaces and around the clock. This maintenance manual helps you plan and carry out the routine service that keeps them steering straight, lifting smoothly, and starting reliably. When you’re chasing something like a slow mast lift or a noisy drive axle, this is the book you grab to trace the issue methodically instead of just swapping parts.
Applications & Use Cases
FAQ
Q: Can I use a digital copy of this manual on a tablet in the shop?
A: Yes, it works well digitally; you can zoom diagrams and use search, just keep the device in a clean, dry spot.
Q: Is it worth printing sections of this manual?
A: Printing the pages you use most for service and inspection is handy; you can mark them up and keep them with the truck’s records.
Safety Note
Always lock out, chock, and support the carloader securely before working under or around any raised component.
# Table of Contents (Maintenance Manual)
—
## General Information
– Lubrication …………………………………………………. 14
– Operating Instructions ………………………………….. 12
– Specifications and Dimensions ……………………… 9
—
## SECTION I – AXLE, DRIVE AND DIFFERENTIAL
– Backlash Adjustment …………………………………… I-3
– Maintenance and Inspection ………………………….. I-2
– Pinion Drive Shaft
– Installation ……………………………………………. I-1
– Removal ……………………………………………….. I-1
– Trouble Shooting Guide ……………………….. I-1
—
## SECTION II – BRAKES
– Bleeding the Brakes …………………………………… II-1
– Brake Pedal Adjustment ………………………………. II-3
– Brake Shoe Adjustment ………………………………. II-3
– Master Cylinder
– Maintenance and Inspection ………………… II-1
– Trouble Shooting Guide ……………………….. II-4
– Wheel Cylinder
– Maintenance and Inspection ………………… II-2
—
## SECTION III – CLUTCH
– Description ………………………………………………… III-1
– Inspection and Maintenance ……………………… III-3
– Installation ……………………………………………….. III-3
– Lubrication ………………………………………………… III-1
– Pedal Adjustment ……………………………………… III-4
– Removal ……………………………………………………. III-4
– Trouble Shooting Guide …………………………. III-4
—
## SECTION IV – COOLING SYSTEM
– Fan Belt Adjustment ………………………………….. IV-1
– Maintenance ……………………………………………… IV-1
– Thermostat ……………………………………………….. IV-1
– Trouble Shooting Guide …………………………. IV-2
– Water Pump ………………………………………………. IV-1
—
## SECTION V – ELECTRICAL SYSTEM
– Battery ……………………………………………………….. V-1
– Distributor ………………………………………………….. V-1
– Maintenance ……………………………………………… V-2
– Generator
– Maintenance ………………………………………….. V-2
– Ignition Coil ……………………………………………… V-3
– Ignition Timing ………………………………………… V-4
– Solenoid ……………………………………………………. V-4
– Spark Plugs
– Maintenance ………………………………………….. V-3
– Starting Motor
– Maintenance ………………………………………….. V-4
– Trouble Shooting Guide …………………………. V-3
– Voltage Regulator
– Maintenance ………………………………………….. V-4
—
## SECTION VI – ENGINE
– Camshaft, Camshaft Bushing and Timing Gear …. VI-5
– Compression ……………………………………………… VI-1
– Connecting Rod
– Connecting Rod Bearings ………………………… VI-3
– Crankshaft End Play …………………………………. VI-3
– Cylinder Bore …………………………………………….. VI-4
– Governor
– Adjustment ……………………………………………
– Main Bearings
– Installation …………………………………………..
– Pistons, Fitting
– Piston Pins, Fitting
– Piston Rings, Fitting
– Trouble Shooting Guide
– Valves
– Grinding
– Guides
– Seat Replacing
– Spring
– Tappets
– Timing
—
## SECTION VII – FUEL SYSTEM
– Air Cleaner
– Carburetor
– Maintenance and Inspection
– Fuel Filter
– Trouble Shooting Guide
—
## SECTION VIII – HYDRAULIC SYSTEM
– Hi-Lo Upright
– Lift Chain Adjustment
– Lift Cylinder
– Disassembly
– Reassembly
– Oil Lines
– Oil Recommendations
– Pump
– Overhaul
– Shaft Rotation
– Sump Tank
– Tilt Cylinder
– Adjustment to Upright
– Maintenance
– Trouble Shooting Guide
– Upright
– Disassembly
– Installation
– Reassembly
– Removal
– Valve
– By-Pass Adjustment
—
## SECTION IX – STEERING SYSTEM
– Axle
– Adjustment
– Maintenance and Inspection
– Gear
– Adjustment
– Maintenance
– Trouble Shooting Guide
—
## SECTION X – TRANSMISSION
– Inspection and Maintenance
– Main Shaft Gears
– Reverse Idler Gear
– Trouble Shooting Guide
