Format: PDF (Printable Document)
File Language: English
File Pages: 204
File Size: 11.43 MB (Speed Download Link)
Brand: Clark
Model: Clarklift CY165 Forklift
Book No: X58A
Type of Document: Parts Manual
$ 40
This CY165 Clarklift is a big yard and loading-dock truck, usually living around steel yards, lumber, and heavy freight where it takes a beating. This parts manual is what I’d keep open on the bench when the truck is torn down, so I can match what’s in my hands to the right Clark part number. Say you’ve got slop in the steering and you’re not sure if it’s the kingpin hardware or a worn steering axle link—this book lets you trace the breakdown drawing, name each piece correctly, and order exactly what you need instead of guessing.
Applications & Use Cases
FAQ
Q: Can I use this on a tablet in the shop?
A: Yes, it works well digitally; you can zoom in on the exploded views and search by part description or code.
Q: Is it worth printing sections of this manual?
A: Many techs print the pages for the system they’re working on, mark them up with notes, and keep them with the job folder.
Safety Note
Always verify parts with the truck’s ID plate and follow the manufacturer’s safety guidelines before starting any work.
## A
– Accelerator Linkage – 95
– Air Cleaner – 101
– Axle, Drive – 73
– Axle, Steering – 79
## B
– Battery – 105
– Bearing Sets, Engine – 13
– Brake Assembly, Parking – 108
– Brake Assembly, Wheel – 75
– Brake Cylinder, Master – 51
– Brake Cylinder, Wheel – 75
– Brake Lines – 53
– Brake Pedal – 55
## C
– Camshaft (LPG Only) – 15LP
– Camshaft (Standard Gas) – 15
– Carburetor (LPG Only) – 43LP
– Carburetor (Standard Gas) – 43
– Choke Control – 91
– Clutch Assembly – 59
– Clutch Pedal – 57
– Coil, Ignition – 107
– Connecting Rods – 11
– Counterweight – 153
– Crankcase – 7
– Crankshaft – 11
– Cylinder Head – 37
– Cylinder, Lift (Standard) – 131
– Cylinder, Lift (Hi-Lo) – 141
– Cylinder, Tilt – 129
## D
– Decals – 157
– Differential Assembly – 69
– Distributor – 47
– Drag Link – 87
– Drive Axle – 77
– Drive Wheels and Tires – 77
## E
– Electrical Wiring – 107
– Engine Assembly (LPG Only) – 11LP
– Engine Assembly (Standard Gas) – 1
– Engine Gasket Set –
## F
– Fan and Fan Belts – 2
– Floor Plates – 91
– Flywheel – 11
– Flywheel Housing – 7
– Frame Parts – 153
– Fuel Filter (LPG Only) – 159LP
– Fuel Lines (Standard Gas) – 153
– Fuel Lines (LPG Only) – 161LP
– Fuel Pump (Standard Gas Only) – 33
– Fuel Tank (LPG Only) – 161LP
– Fuel Vapor Regulator (LPG) – 33LP
– Fuel Vaporizer (LPG Only) – 159LP
## G
– Gauges – 97
– Gear Cover Assembly – 17
– Generator Assembly – 39
– Governor Assembly – 27
## H
– Hood and Linkage – 91
– Hydraulic Lines – 121 and 125
– Hydraulic Oil Filter – 111
– Hydraulic Pump Assembly – 29
– Hydraulic Valve Assembly –
## I
– Ignition Coil – 108
– Ignition Switch – 97
– Ignition Wiring – 107
– Instrument Panel – 97
## L
– Lift Bracket (Hi-Lo) – 149
– Lift Bracket (Standard) – 137
– Lift Cylinder (Standard) – 131
– Lift Cylinder (Hi-Lo) – 141
## M
– Main Bearings, Crankshaft – 13
– Manifold – 25
– Master Cylinder, Brake – 51
– Motor Mount – 153
– Muffler Assembly – 99
## O
– Oil Bayonet Gauge – 7
– Oil Filter, Engine – 31
– Oil Filter, Hydraulic – 111
– Oil Pan Assembly – 7
– Oil Pump Assembly – 21
## P
– Pistons and Rings – 12
– Pump, Engine Oil – 21
– Pump, Engine Water – 23
– Pump, Fuel (Standard Gas Only) – 33
– Pump, Hydraulic – 29
## R
– Radiator – 103
– Regulator, Fuel Vapor (LPG Only) – 33LP
– Regulator, Voltage – 107
– Relay, Horn – 97
– Relay, Starter – 107
## S
– Seat Assembly – 89
– Spark Plugs – 108
– Starting Motor – 35
– Steering Axle – 79
– Steering Gear – 83
– Steering Gear Supports – 87
– Steering Linkage – 87
– Steering Wheels and Tires – 77
– Sump Filter – 111
## T
– Thermostat – 2
– Tilt Cylinder – 129
– Tilt Lock Valve – 127
– Transmission – 65
## U
– Upright Assembly (Standard) – 135
– Upright Assembly (Hi-Lo) – 145
– Upright Variable Parts Chart – 138 and 151
## V
– Valve, Hydraulic – 117
– Valve, Intake and Exhaust (LPG Only) – 15LP
– Valve, Intake and Exhaust (Std. Gas) – 15
– Valve, Tilt Lock – 127
– Voltage Regulator – 108
– Vapor Regulator (LPG Only) – 33LP
– Vaporizer (LPG Only) – 159LP
## W
– Water Pump – 23
– Wheels – 77
– Wiring Diagram – 106
