Clark Clarklift H500Y 20, 25, 30 Hydrostatic Drive Forklift Index:

Planned Maintenance and Adjustment Procedure

1. Engine Tune-up (Gas and LPG)
– Group 00, Section 1

2. Engine Trouble Shooting (Gas and LPG)
– Group 00, Section 2

3. Lubrication Charts
– Group 01, Section 1

4. Cooling System Maintenance (Gas and LPG)
– Group 01, Section 2

5. Fuel Pump Tests (Gas)
– Group 02, Section 1

6. Hydrostatic Pressure Checks
– Group 06, Section 1

7. Transmission Start-up Procedure
– Group 06, Section 2

8. Oil Cooler
– Group 06, Section 3

9. Alternator Maintenance
– Group 12, Section 1

10. Neutral Start Switch Adjustment
– Group 13, Section 1

11. Drive Unit
– Group 20, Section 1

12. Drive Wheel and Tire
– Group 22, Section 1

13. Brake Master Cylinder and Pedal Linkage
– Group 23, Section 1

14. Bleeding Brake System
– Group 23, Section 2

15. Brake Adjusters
– Group 23, Section 3

16. Parking Brake
– Group 23, Section 4

17. Jacking Procedure
– Group 23, Section 5

18. Brake Service
– Group 23, Section 6

19. Steering Adjustments
– Group 26, Section 1

20. Wheel Bearings
– Group 26, Section 2

21. Power Steering System Pressure Checks
– Group 26, Section 3

22. Hydraulic System Pressure Check
– Group 34, Section 1

23. Hydrostatic Drive System Trouble Shooting
– Group 34, Section 2

24. Tilt Cylinder Drift Test
– Group 34, Section 1

25. Carriage Check and Adjustment
– Group 34, Section 1

26. Upright Roller Check and Adjustment
– Group 34, Section 2

27. Lift Chain Adjustment
– Group 34, Section 3

28. Bleeding Compound Lift Cylinder
– Group 34, Section 4

29. Lift Cylinder Downdrift Test
– Group 34, Section 5

30. Counterweight Removal
– Group 38, Section 1

31. Specifications
– Group 40, Section 1

32. PM and Drivers Daily Inspection Forms
– Group 40, Section 2

33. Lubrication Key
– Group 40, Section 3

34. Decals / Name Plates
– Group 40, Section 4