Clark CSM7, CSM10, CSM15 Staker Service and Parts Manual (CSM_SPM627A)

Clark CSM7, CSM10, CSM15 Staker Index:

1. Receipt Inspection ……………………………………………………………………………………………………2
2. Pre-Operation Instructions………………………………………………………………………………………….2
3. Safety Information…………………………………………………………………………………………………….3
4. Operating Instructions ……………………………………………………………………………………………….4
5. Control System………………………………………………………………………………………………………..4
6. Battery Discharge Indicator (BDI) – Operation…………………………………………………………………6
6.1 Hourmeter …………………………………………………………………………………………………6
6.2 BDI and Hourmeter ……………………………………………………………………………………..7
6.3 BDI w/Lift Interlock………………………………………………………………………………………8
7. Drive Unit & Brake ……………………………………………………………………………………………………9
8. Mast and Carriage ………………………………………………………………………………………………….10
9. Hydraulic Adjustments …………………………………………………………………………………………….10
9.1 Lifting Pressure ………………………………………………………………………………………..10
9.2 Lowering Speed ……………………………………………………………………………………….10
10. Planned Maintenance ……………………………………………………………………………………………..11
10.1 Lubrication Points ……………………………………………………………………………………..12
10.2 Lubrication Schedule …………………………………………………………………………………13
10.3 Battery Maintenance ………………………………………………………………………………….14
10.4 Battery Cable Connections ………………………………………………………………………….16
(for built-in battery / charger pack)…………………………………………………………………………16
11. Trouble Shooting Guide …………………………………………………………………………………………..17
12. Intermediate Duty Stacker – Parts Listings ……………………………………………………………………18
12.1 General Assembly Parts List………………………………………………………………………..20
12.2 Carriage Assembly Parts List……………………………………………………………………….28
12.3 Crosshead Assembly Parts List ……………………………………………………………………30
12.4 Chain Assembly Parts List…………………………………………………………………………..32
12.5 Cylinder Assembly Parts List ……………………………………………………………………….34
12.6 Power Pack Assembly ……………………………………………………………………………….38
12.7 Drive Unit Parts List …………………………………………………………………………………..40
12.8 Control Handle Parts List…………………………………………………………………………….42
12.9 Control Handle Switch Parts List…………………………………………………………………..44
12.10 Brake Linkage Arrangement ………………………………………………………………………..46
12.11 Compact Drive (Gearbox) Assembly ……………………………………………………………..48
12.12 Hydraulic System Assembly ………………………………………………………………………..52
13. Electrical System……………………………………………………………………………………………………54