Clark EC500 – E355 Forklift Index:

Page 1 ILLUSTRATION OF MACHINE
Page 2-5 PICTORIAL INDEX
Page 6 IMPORTANT LISTING OF CAUTIONS FOR SCR TRUCKS
Page 7 FOREWORD – PLANNED MAINTENANCE SECTION
Page 8-69 PLANNED MAINTENANCE PROCEDURES
DESCRIPTION
LUBRICATION CHARTS & COLD STORAGE LUBRICATION CHARTS
ELECTRIC TRUCK BATTERY SERVICE PROCEDURES
PUMP MOTOR OPERATING SWITCH ADJUSTMENT PROCEDURES
SCR CONTROL (ACCELERATOR LINKAGE, 1MS & 2MS)
ELECTRIC DRIVE MOTOR (BRAKE) CUT-OFF SWITCH
ELECTRIC DRIVE MOTOR (SEAT BRAKE) CUT-OFF SWITCH
ELECTRIC DRIVE MOTOR BRUSH REMOVE/REPLACE
ELECTRIC DRIVE MOTOR REMOVE/REPLACE
ELECTRIC DRIVE MOTOR BRAKE DRUM REMOVE/REPLACE
ELECTRIC MOTOR MAINTENANCE and
COMMUTATOR (MULTI-COLOR) CHECK CHART
EV-1 COMPONENT IDENTIFICATION
CHECKING EV-1 SCR COMPONENTS
TROUBLE SHOOTING
EV-1 INITIAL ADJUSTMENT PROCEDURES
DRIVE UNIT LUBRICATION
AXLE ENDS – LUBRICATION INSTRUCTIONS
WHEELS & TIRES – SOLID OR CUSHION TIRE & RIM
SERVICE BRAKES – PEDAL FREE TRAVEL – MASTER CYLINDER
BLEEDING THE BRAKE SYSTEM
SEAT BRAKE & LINKAGE CHECK & ADJUSTMENT PROCEDURES
STEER LINKAGE CHECK & ADJUSTMENT PROCEDURES
STEERING ADJUSTMENTS
STEER WHEEL BEARINGS, CLEAN, REPACK & ADJUST
POWER STEERING SYSTEM PRESSURE CHECKS
POWER STEERING SYSTEM PRESSURE CHECKS
HYDRAULIC SUMP TANK & FILTER SERVICE PROCEDURES
HYDRAULIC SYSTEM PRESSURE CHECKS/Lift & Tilt LinesHYDRAULIC SYSTEM SCHEMATICS
HYDRAULIC ACCUMULATOR CHARGING INSTRUCTIONS
TILT CYLINDER DRIFT TEST
TILT CYLINDER CHECK & ADJUSTMENT PROCEDURES
4 AND ,6 ROLLER CARRIAGE CHECK &.ADJUSTMENTS
UPRIGHT ROLLER CHECK & ADJUSTMENTS/STANDARD.& HI-LO
UPRIGHT LIFT CHAIN CHECK & ADJUSTMENT PROCEDURES
BLEEDING COMPOUND LIFT CYLINDERS
CHECKING UPRIGHT DOWNDRIFT
LIFT CHAIN MAINTENANCE
TRIPLE STAGE UPRIGHT OPERATION CHECKS & CARRIAGE ADJ.
TRIPLE STAGE UPRIGHT ROLLER ADJUSTMENT PROCEDURES
SUGGESTED EQUIPMENT FOR ELECTRIC TRUCK P.M.
PM-INSPECTION AND DRIVERS DAILY INSPECTION FORMS
FIRE EXTINGUISHER RECOMMENDATIONS
LUBRICATION SPECIFICATIONS & RECOMMENDATIONS
LUBRICATION CHART KEY .
TRUCK SPECIFICATIONS
DECALS, NAME PLATES/UPRIGHT DECK & TRUCK SERIAL NO’S.
MEASURING VOLTAGES WITH THE VOLT-OHM METER (V-O-M)
MEASURING RESISTANCE WITH THE VOLT-OHM METER (V-O-M)