Clark EV T5 Control ET204 Forklift Index:

About This Class ……………………………………………………………………………………………. 3
Class Objectives …………………………………………………………………………………………….. 3
About Safety ………………………………………………………………………………………………….. 4
Section 1. Overview ……………………………………………………………………………………….. 5
Control Features ………………………………………………………………………………….. 5
Multi-Modem Feature ………………………………………………………………………….. 6
Logic Control Connections (1242) …………………………………………………………. 6
Logic Control Connections (1242) …………………………………………………………. 7
Power Connections (1242) ……………………………………………………………………. 9
Power Connections (1242) ……………………………………………………………………. 11
Components ……………………………………………………………………………………….. 13
Mode Select Switch ……………………………………………………………………………… 14
Section 2. Programable Parameters …………………………………………………………………… 15
Acceleration Rate ………………………………………………………………………………… 15
Maximum Speed …………………………………………………………………………………. 15
Creep Speed ………………………………………………………………………………………… 16
Neutral Brake % ………………………………………………………………………………….. 16
Brake Rate ………………………………………………………………………………………….. 16
Decceleration Rate ………………………………………………………………………………. 16
Additional Control Features ………………………………………………………………….. 17
Output Driver Parameters …………………………………………………………………….. 18
Checkout Procedure …………………………………………………………………………….. 19
Bench Testing ……………………………………………………………………………………… 21
Section 3. Programmer Operation …………………………………………………………………….. 22
Operating modes …………………………………………………………………………………. 24
Program Mode ……………………………………………………………………………………. 24
Test Mode …………………………………………………………………………………………… 25
Diagnostic Mode …………………………………………………………………………………. 25
Special Program Mode …………………………………………………………………………. 26
Controller Cloning ………………………………………………………………………………. 26
Special Diagnostics Mode …………………………………………………………………….. 27
Peace of Mide Programming …………………………………………………………………. 27
Self Test …………………………………………………………………………………………….. 27
Programmer Menu ………………………………………………………………………………. 28
Test Menu …………………………………………………………………………………………… 29
Special Program Menu …………………………………………………………………………. 30
Diagnostic and Special Menu ………………………………………………………………… 30
Section 4. Diagnostics and Troubleshooting ………………………………………………………. 31
Programmer Diagnostics ………………………………………………………………………. 31
Troubleshooting Chart ………………………………………………………………………….. 32
LED Diagnostics …………………………………………………………………………………. 33
Maintenance ……………………………………………………………………………………….. 34

Cleaning ………………………………………………………………………………………………. 34
Diagnostic History ………………………………………………………………………………… 34
Section 5. Programming Parameters ………………………………………………………………….. 35
PWD Parameters ………………………………………………………………………………….. 35
HWD Parameters ………………………………………………………………………………….. 36
WP 40 Parameters ………………………………………………………………………………… 37
Section 6. Schematics ………………………………………………………………………………………. 38
PWD Schematic ……………………………………………………………………………………. 38
HWD Schematic …………………………………………………………………………………… 39