Clark Y235 LPG Forklift Planned Maintenance and Adjustment Procedure Manual (PMA441)

This Clark Y235 LPG forklift usually spends its life loading trucks, feeding production lines, and shuttling pallets around warehouses and yards. This Planned Maintenance and Adjustment Procedure Manual is what I’d keep on hand when I’m trying to keep one of these trucks reliable day‑to‑day. When a driver complains the truck is dragging to one side under braking, or the parking brake won’t hold on a slight incline, this is the document I’d use to walk through the proper checks and adjustment steps so the repair is done right the first time.

Applications & Use Cases

Plan and schedule routine services so the truck doesn’t go down in the middle of a shift.
Verify brake adjustments after shoe or pad work so stopping power and parking hold are correct.
Trace charging issues by following the alternator maintenance guidance before you start swapping parts.
Inspect and lubricate axle ends properly to reduce premature bearing and seal failures.
Confirm adjustment procedures after component replacement, so everything is aligned and torqued as intended.

FAQ

Q: Can I use this manual on a tablet in the shop?

A: Yes, it’s well suited to digital use; you can zoom in on steps and keep it clean while working around grease and dust.

Q: Is it worth printing parts of this manual?

A: Many techs print only the pages for the job they’re doing and keep them at the truck for quick reference.

Safety Note

Always follow lockout, support, and LPG handling procedures before performing any maintenance or adjustments.

Clark Y235 LPG Forklift Index:

Alternator Maintenance
Axle End Lubrication
Brake Adjustment (Parking)
Brake Adjustment (Service)
Brake Bleeding
Brake Pedal Adjustment
Carriage Roller Adjustment
Clutch Adjustment
Cooling System Maintenance
Counterweight Removal
Hydraulic System Pressure Check
Jacking Procedure
Lift Chain Adjustment
Lubrication Charts
Lubrication Key
Driver Restraint System Checks
Name Plates / Machine Stampings
Neutral Start Switch
PM Inspection & Drivers Daily Inspection Forms
Specifications
Steering Adjustment
Steering Gear
Steering Pressure Check
Steer Wheel Bearings
Tilt Cylinder Adjustment
Transmission Fluid Aeration Check
Transmission Pressure Check
Transmission Oil Cooler
Tune-Up
Upright Roller Adjustment
Upright & Tilt Cylinder Drift Tests
Wheels & Tires