Description
CLG 904 C OPERATION MANUAL
What does this catalog contain?
CLG 904 C OPERATION MANUAL contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.
CLG 904 C OPERATION MANUAL includes:
- Numbered table of contents easy to use so that you can find the information you need fast.
- Detailed sub-steps expand on repair procedure information.
- Numbered instructions guide you through every repair procedure step by step.
- Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
- Notes, cautions and warnings throughout each chapter pinpoint critical information.
- Bold figure number help you quickly match illustrations with instructions.
- Detailed illustrations, drawings and photos guide you through every procedure.
- Enlarged inset helps you identify and examine parts in detail.
What will you get when you get this service catalog?
- After payment has been received, a few minutes later.
- Lifetime PDF and Access To Download (By Request).
- Compatible With Windows, Mac, IOS, Android and Other Systems.
- Searchable Text and Built-in Index For Instant Information Search Bookmarks.
- Printable – Pages Or Entire Manual.
- Zoomable – Detailed Exploded Diagrams, Picture.
TABLE OF CONTENT OF THE CLG 904 C OPERATION MANUAL
General Technical Specifications……………………………………………………..1
CE marking, EMC directive…………………………………………………………………………………………..2
CE marking……………………………………………………………………………………………………………….2
The EU EMC directive…………………………………………………………………………………………………2
CLG 904C hydraulic excavator composition……………………………………………………………………..3
The basic components of CLG 904C hydraulic excavator………………………………………………..3
Key…………………………………………………………………………………………………………………………..3
Documents………………………………………………………………………………………………………………..3
Spares parts enclosed with this machine……………………………………………………………………….3
Tools shipped with this machine……………………………………………………………………………………3
Others……………………………………………………………………………………………………………………….3
Purposes………………………………………………………………………………………………………………………4
Main specifications………………………………………………………………………………………………………..4
Requirements of working environments……………………………………………………………………………5
Working scope………………………………………………………………………………………………………………6
Rated lift capacity tables (CLG 904C)………………………………………………………………………………8
Major components…………………………………………………………………………………………………………9
Weights of major parts………………………………………………………………………………………………10
Major components specifications………………………………………………………………………………..11
Recommended oil………………………………………………………………………………………………………..14
Sound Information and Vibration Information…………………………………………………………………..14
Sound Information…………………………………………………………………………………………………….14
Vibration Information…………………………………………………………………………………………………14
Safety Information……………………………………………………………………..16
Safety symbols…………………………………………………………………………………………………………….17
The symbols for safety alerting…………………………………………………………………………………..17
Safety Signs…………………………………………………………………………………………………………….17
To comply with safety instructions……………………………………………………………………………….17
The positions and descriptions of safety signs……………………………………………………………..19
To operate the machine safely……………………………………………………………………………………….32
Safety regulation………………………………………………………………………………………………………32
To protect yourself…………………………………………………………………………………………………….32
To understand your machine………………………………………………………………………………………32
To inspect the machine……………………………………………………………………………………………..33
To understand your working area………………………………………………………………………………..34
To get on the machine safely……………………………………………………………………………………..34
To alert all the staff before starting the machine……………………………………………………………35
To start the machine safely………………………………………………………………………………………..35
To be cautious to discharge the smoke so as to prevent any asphyxiation……………………….36
To safely drive and operate the machine……………………………………………………………………..36
The safe use of optional parts and accessories…………………………………………………………….42
To maintain the machine safely……………………………………………………………………………………..45
Operation Manual………………………………………………………………………58
Direction……………………………………………………………………………………………………………………..59
Control mechanism………………………………………………………………………………………………………60
Control switch panel and radio cassette player………………………………………………………………..61
Left control switch panel…………………………………………………………………………………………….61
Working principle of air conditioning……………………………………………………………………………63
Technical parameters of the system……………………………………………………………………………64
Right control panel……………………………………………………………………………………………………64
Monitor……………………………………………………………………………………………………………………….68
Instruments………………………………………………………………………………………………………………70
Radio………………………………………………………………………………………………………………………73
Other Electrical Components…………………………………………………………………………………………73
Seat……………………………………………………………………………………………………………………………75
Seatbelt………………………………………………………………………………………………………………………76
To test-drive a new machine………………………………………………………………………………………….78
To note the operation of the engine…………………………………………………………………………….78
Per 10 hours or per day…………………………………………………………………………………………….78
After the first 50 hours……………………………………………………………………………………………….78
To check before start-up……………………………………………………………………………………………….78
Check the instrument………………………………………………………………………………………………..78
Check the liquid level………………………………………………………………………………………………..78
To operate the engine…………………………………………………………………………………………………..78
To start the engine…………………………………………………………………………………………………….79
To start the engine under cold weather………………………………………………………………………..79
To stop the engine…………………………………………………………………………………………………….79
To drive the machine…………………………………………………………………………………………………….80
The proper manner of the whole machine when running……………………………………………….80
Running…………………………………………………………………………………………………………………..80
To steer……………………………………………………………………………………………………………………81
To control travel speed………………………………………………………………………………………………81
To drive the machine carefully…………………………………………………………………………………….82
To park the machine…………………………………………………………………………………………………….83
To operate the machine………………………………………………………………………………………………..83
Pilot control lever………………………………………………………………………………………………………83
To operate the control lever (standard mode)……………………………………………………………….85
To use boom and arm to lift the track at one side………………………………………………………….88
To operate on a soft ground……………………………………………………………………………………….88
To prevent turnover…………………………………………………………………………………………………..89
To operate in water or turbid water……………………………………………………………………………..89
To carry out the digging operation……………………………………………………………………………….90
Deflection operation(if equipped)………………………………………………………………………………..91
To level off the ground……………………………………………………………………………………………….92
To prevent improper operations………………………………………………………………………………….92
Notice about operation………………………………………………………………………………………………93
Notice about the operation…………………………………………………………………………………………93
Choose a proper track……………………………………………………………………………………………….94
Notice about operating dozer blade…………………………………………………………………………….95
To pull the machine for a short distance………………………………………………………………………….95
To transport the machine………………………………………………………………………………………………96
To lift the machine………………………………………………………………………………………………………..98
Maintenance Manual…………………………………………………………………100
The correct method for maintenance…………………………………………………………………………….101
To check the machine daily before start……………………………………………………………………..101
To check Accumulated Working Hours Meter……………………………………………………………..101
To maintain the machine in specified time period………………………………………………………..101
Maintenance notices……………………………………………………………………………………………….101
The preparation before maintaining the machine……………………………………………………………101
Regular maintenance………………………………………………………………………………………………….102
10 hours（Per day）……………………………………………………………………………………………….102
50 hours (Per week)………………………………………………………………………………………………..102
100 hours（Per 2 weeks）………………………………………………………………………………………102
250 hours（Per month）…………………………………………………………………………………………102
500 hours (Per 3 months)………………………………………………………………………………………..103
1000 hours（Per 6 months）……………………………………………………………………………………103
1500 hours（Per year）………………………………………………………………………………………….103
3000 hours（Per 2 years）………………………………………………………………………………………103
Moreover
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle.
- After completing the purchase process, you will receive a message from live support, and the download link will be sent to you within minutes. Additionally, the download process will also be emailed to the backup email address you provided during the purchase.
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