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Demag AC 160-4 and AC 435 All Terrain Crane Maintenance Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 269

File Size: 12.89 MB (Speed Download Link)

File Count: 2 PDF files

Brand: Demag

Model: AC 160-4, AC 435

Equipment Type: All Terrain Crane

Manuals Included: 2 separate publications

Type of Document: Maintenance Manual

Searchable: No, scanned document

Delivery: Instant download after payment

Categories: ,

$ 45

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Demag AC 160-4 and AC 435 All Terrain Crane Maintenance Manual

A Demag all terrain crane is a multi-axle machine that drives to site on public roads and then works with a telescopic boom. On a rental fleet, that means a lot of hours on the road and on the hook, and a lot of points that need regular attention. If a unit is coming due for its next scheduled service, this is the manual you'd have open to check the intervals and work through the machine.

What this manual helps you do

  • Plan service work against the lubrication and maintenance schedule for the AC 160-4 and AC 435.
  • Check fuels and lubricants and the capacities before you top up or change anything.
  • Lubricate the slew ring connection, slew gear, hoists, luffing gear and main boom at the right points.
  • Inspect the engine, cooling, air intake and exhaust system, fuel system and electrical system on schedule.
  • Verify the hydraulic system, heating and piston rods during routine checks.

Who this is for

A field service mechanic or workshop mechanic will get the most from it. You'd use it at the crane to see what's due, what goes where and which checks to sign off. A maintenance planner can use the same schedule to set up a routine for each unit.

FAQ

Q: What do I receive and how is it organised?

A: You get the set of 2 PDF files, 269 pages in total, in English. Manual 1 is 95 pages and Manual 2 is 174 pages and is the main manual.

Q: Which machines does it fit?

A: It covers the Demag AC 160-4 and AC 435 all terrain cranes. The title wording on the manual is "AC 435 Upper Maintenance Manual", and the sections include the superstructure, slew ring connection, hoists and main boom.

Q: How does it fit my job?

A: If you're running scheduled maintenance, you'd expect to work from the foreword and safety instructions, then fuels and lubricants, capacities and the lubrication and maintenance schedule. The component sections follow, so you can go straight to the system you're servicing.

Keep the set on file for your next scheduled service and you'll have the schedule, fluids and lubrication points in one download.

Click here to view the preview (PDF)

📘 Show Index

Table of Contents:

  • Manual 2 (174 pages)
    • Foreword
    • Safety Instructions
      • General
      • Selection and Qualifications of Personnel
      • Particular Hazards
    • Fuels and Lubricants
    • Capacities
    • Lubrication and Maintenance Schedule
      • Initial Lubrication and Maintenance
      • Regular Routine Lubrication and Maintenance
      • List of Service Operations
    • Engine
    • Slew Ring Connection
      • Lubricating the Slew Ring
      • Lubricating the Toothed Rim
      • Lubricating the Mechanical Superstructure Locking Device
    • Slew Gear
      • Slew Gear Mechanism – Checking the Oil Level and Topping Up as Necessary
      • Slew Gear Mechanism – Changing the Oil
      • Checking the Screw Connections and Tightening as Necessary
    • Hoists
      • Hoist gear – checking the oil level and topping up as necessary
      • Hoist gear – changing the oil
      • Lubricating the rope drum bearing
    • Luffing Gear
      • Lubricating the Luffing Cylinders
    • Main Boom
      • Main Boom – Lubricating the Linings
      • Main Boom – Lubricating the Sliding Surfaces
      • Main Boom – Lubricating the Foot Bearing
    • Equipment
      • Fly Jib
      • Main Boom Extension (M. B. E.), 3 parts
      • Ropes
    • Hydraulic system
      • Hydraulic tank – replacing the filter elements of the return filters
      • Hydraulic tank – replacing the aeration filter
      • Hydraulic tank – changing the oil
    • Heating
      • Air Conditioning Equipment (optional)
    • Electrical System
      • Checking the Lighting System
      • Charging the Batteries
    • Fuel System
      • Checking the Fuel System
    • Cooling, Air Intake and Exhaust System
      • Emptying the Dust Collector on the Air Filter
      • Cleaning the Cooling System
      • Changing the Coolant and Anti-Freeze
    • Piston Rods
      • Exposed Chrome Surfaces – Applying Protective Grease
    • Superstructure
      • Visual Checks
  • Manual 1 (95 pages)
    • Foreword
    • Index
    • Notes on Safety
    • Fuels and Lubricants
    • Capacities
    • Lubrication and Maintenance Schedule
      • Initial Lubrication and Maintenance
      • Regular Routine Lubrication and Maintenance
      • List of Service Operations
    • Engine
    • Transmission
      • Checking the Transmission for Leaks
      • Checking and Topping up the Oil Level
      • Changing the Oil and Cleaning the Intake Filter
    • Joint Shafts
      • Checking the Flange Connections
      • Lubricating the Joint Shafts
      • Lubricating the Joint Shaft Bearing
    • Axles
      • Axle mounting bolts – checking and, if required, retightening
      • Axles, steerable – lubricating
      • Crossties – lubricating
    • Steering
      • Checking the Tightness of the Steering Components
      • Lubricating the Steering Arm
      • Lubricating the Steering Cylinders
    • Braking and Pneumatic System
      • Checking the Brake Lining Thickness
      • Replacing the Brake Linings
      • Checking the Function of the Brakes
    • Wheels and tyres
      • Re-tightening the wheel nuts
      • Tyres – checking inflation pressure, tread depth and tyre damage
      • Cleaning the tyres
    • Hydraulic system
      • Hydraulic tank – checking the oil level and filling up, if required
      • Hydraulic tank – cleaning the filler filter
      • Hydraulic tank – replacing the aeration filter
    • Outriggers
      • Outrigger Struts – Lubricating the Sliding Surfaces
      • Checking the hoses
      • Replacing the hoses
    • Electrical System
      • Checking the Lighting System
      • Servicing the Battery
      • Headlights – Changing the Bulb
    • Fuel System
      • Fuel Tank – Draining Off Water and Sediment
      • Checking the Fuel System
      • Refuelling
    • Cooling, Air Intake and Exhaust System
      • Emptying the Dust Collector on the Air Filter
      • Cleaning and Replacing the Air Filter Element
      • Replacing the Safety Cartridge (Optional Equipment)
    • Piston Rods
      • Exposed Chrome Surfaces – Applying Protective Grease
    • Crane Chassis
      • Visual Checks
    • Optional equipment
      • Auxiliary diesel heater (D4L) – checking for proper functioning
      • Auxiliary diesel heater (D4L) – replacing the heat exchanger
      • Auxiliary diesel heater (D4L) – replacing the fuel filter

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