The Demag AC 40-1 is an all terrain crane. It drives on public roads and works on site with a telescopic boom. This full manual set puts every document for the model in one download. A workshop taking on a used crane that came without paperwork is the buyer who gets the most from it.
What this manual set helps you do
- Operate the crane by the book, from safety instructions to assembling the main boom, fly jib and superlift, using the operator manual.
- Order the right parts from the parts manual, with 601 assemblies, 4013 part numbers and 554 drawings covering drive, outriggers, tires, pneumatic, hydraulic and electric.
- Lubricate and inspect on schedule with the maintenance manual and its lubrication and maintenance instructions.
- Trace hydraulic and electrical circuits using the 10 files of schematics.
- Check the load charts and technical data before a job.
Who this is for
A workshop or service company gets a machine with no history and needs the operator, parts and maintenance documents in one place. A used crane dealer or exporter can hand the crane over with its full documentation to the next owner.
FAQ
Q: What do I receive and how is it organised?
A: You get 846 files (97 PDF) and 5,660 PDF pages. The operator manual is 1,536 pages in 33 files, the parts manual is 1,168 pages in 1 file, and the maintenance manual is 848 pages in 31 files. Schematics, load charts, technical data, training documents and diagnostic documents are included too. The operator and maintenance manuals are in English, and the parts manual is in English and German.
Q: Which machine does it fit?
A: It is made for the Demag AC 40-1 all terrain crane. The title wording inside reads AC 40C Crane Operation Manual, so you can match it to the crane in front of you.
Q: How does it help with taking over a used crane?
A: You can read the safety instructions, set up the boom, plan the first service and look up parts without hunting for separate documents. Operators, mechanics and the parts desk all work from the same set.
Everything for the AC 40-1 is in one download, ready for the crew, the workshop and the parts desk.
📘 Show Index
Table of Contents:
Operator Manual Table of Contents
1,536 pages, 33 files
- Manual 3 (1,228 pages)
- Safety Instructions
- Transporting the Crawler−mounted Crane
- General
- Dimensions and Transport Weights of the Main Components
- Dimensions and Transport Weights of the Boom System
- Assembling and Dismantling the Crane
- General
- Assembling the Crane
- Assemble the chassis outrigger
- Assembling the Main Boom
- General
- Assembling and Fitting the Main Boom SH
- Assembling and Fitting the Main Boom SH/LH
- Assembling the Main Boom and Fly Jib
- General
- Assembling and Fitting Fly Jib Combination SW
- Assembling and Dismantling the Superlift
- General
- Assembling and Fitting the Superlift Mast
- Fitting the Superlift Mast with Telescopic Connection to the
- Assembling the Main Boom with Superlift
- General
- Assembling and Fitting the SSL Superlift Combination
- Assembling and Fitting the SSL/LSL Main Boom
- Assembling the Main Boom and Fly Jib with Superlift
- General
- Assembling and Fitting the Boom Combination SWSL
- Reeving the Ropes
- General
- Reeving the Derricking Ropes
- Reeving the Luffing Ropes
- Erecting and Lowering the Boom System
- General
- Erecting Boom Variant SH
- Erecting the Boom Variant SH/LH
- Hydraulic Power Pack with Pin Locking Cylinder
- General
- Starting the Hydraulic Power Pack
- Actuation of the Pin Locking Cylinder
- Publication 662 013 E (24 pages)
- Manual 2 (284 pages)
- Foreword
- Safety Instructions
- Notes on Axle Loads
- Safety Regulations
- Before Operation of the Crane
- Overview
- Overview
- Safety Signs
- Boom System
- Cab
- Operating Elements
- Monitoring Equipment
- Symbols in Outrigger Controls
- Engine
- Before starting
- Starting procedure
- Switching off
- Driving
- Checks before driving
- General
- Driving on Construction site
- Transmission
- Gear lever
- All-Terrain Transmission
- Starting
- Brakes
- Service brake
- Parking Brake
- Engine Brake
- Steering
- Steering during Road Travel
- Independent Rear Axle Steering
- Differential Locks
- Hydraulic Suspension
- Suspension circuits
- Level adjustment
- Monitoring level
- Outriggers
- Instructions
- Arrangement of the control elements
- Bevore extending the Outriggers
- Parking
- Towing the crane
- Heating and Ventilation
- Safety Equipment
- SLI
- Operating the SLI
- Hoist Limit Swich
- Notes on Operation
- Slewing
- Telescoping
- Luffing
- Hoisting
- Main Boom Extension
- Fitting the MB Extension
- Folding the MB Extension
- Fitting Procedure
- Reeving
- Counterweight
Parts Manual Table of Contents
1,168 pages, 1 file
- Mounting parts
- Covering right
- Covering left
- Assembly mounting parts
- Drive
- Mounting drive arrangement
- Cooling system
- EM-AIR FILTER AC40-1 STD
- Outriggers
- Ountrigger
- OUTRIGGER PAN
- fa plate
- Travelling mechanism
- AXLES MOUNTING 6X6
- MOUNTING DISTRIBUTOR GEAR
- MOUNTING STEERING
- Tires
- Pneumatic
- BRAKE SYSTEM
- PNEUMATIC CONTROL
- MOUNTING ADDITIONAL PARTS BRAKE SYSTEM H
- Hydraulic
- HYDR. OIL TANK
- HYDRAULIC SUSPENSION/STEERING
- HYDRAULIC COUNTERWEIGHT
- Electric
- MAIN ELECTRIC
- DISTRIBUTION BOX OUTRIGGERS
- EXTERNAL START
- Central Lubrication
- MOUNTING CENTRAL LUBRICATION
- CENTRAL LUBRICATION
- Slew gear / RDV
- Mounting ball bearing
- MOUNTING POSITIONS INDICATOR
- CENTRAL LUBRICATION
- Winches / Hoist gears
- Hoist gears 1
- Hoist gears 2
- Counterweights
- COUNTERWEIGHT
- MOUNTING COUNTERWEIGHT AC 40-1
- Luffing cylinder
- DERRICKING CYLINDER ASSY
- CABLE
- Mounting cab
- Boom
- Boom assembly
- Arrangement main boom
- Boom-Electric
- Main boom extension
- BASIC BOOM AC 40 CITY
- MAIN BOOM EXTENSION
- MOUNTING ADDITIONAL PARTS HAV
- Runner
- Runner standard
- Runner special
- Hook blocks / Single lines hook
- HALL HOOK BLOCK
- HOOK BLOCKS
- HOOK BLOCK ASSY
- ADD. mounting parts
- final assembly rear protective device
- Mounting transport HAV
- Mounting add. parts Schweiz
Maintenance Manual Table of Contents
848 pages, 31 files
- Manual 2 (732 pages)
- Safety Instructions
- Transporting the Crawler−mounted Crane
- General
- Dimensions and Transport Weights of the Main Components
- Dimensions and Transport Weights of the Boom System
- Assembling and Dismantling the Crane
- General
- Assembling the Crane
- Assemble the chassis outrigger
- Assembling the Main Boom
- General
- Assembling and Fitting the Main Boom SH
- Assembling and Fitting the Main Boom SH/LH
- Assembling the Main Boom and Fly Jib
- General
- Assembling and Fitting Fly Jib Combination SW
- Assembling and Dismantling the Superlift
- General
- Assembling and Fitting the Superlift Mast
- Fitting the Superlift Mast with Telescopic Connection to the
- Assembling the Main Boom with Superlift
- General
- Assembling and Fitting the SSL Superlift Combination
- Assembling and Fitting the SSL/LSL Main Boom
- Assembling the Main Boom and Fly Jib with Superlift
- General
- Assembling and Fitting the Boom Combination SWSL
- Reeving the Ropes
- General
- Reeving the Derricking Ropes
- Reeving the Luffing Ropes
- Erecting and Lowering the Boom System
- General
- Erecting Boom Variant SH
- Erecting the Boom Variant SH/LH
- Hydraulic Power Pack with Pin Locking Cylinder
- General
- Starting the Hydraulic Power Pack
- Actuation of the Pin Locking Cylinder
- Manual 1 (116 pages)
- Part 2 Lubrication and Maintanance
- Foreword
- Notes for the Operator
- 1-Notes on Safety
- 2-Fuels and Lubricants
- 3-Capacities
- 4-Schedules
- 5-Drive
- 6-Transmission
- 7-Joint shafts
- 8- Axles
- 9-Steering
- 10-Braking System
- 11-Wheels and Tyres
- 12-Hydraulic System
- 13-Outriggers
- 14-Electrical System
- 15-Fuel System
- 16-Air and Cooling
- 17-Piston Rods
- 18-Optional Equipment
- 19-Visual Inspections
- 20-Slew Ring
- 21-Slew Gear
- 22-Hoists
- 23-Luffing Gear
- 24-Equipment
- 25-Heating
Also in this set
- Schematics (10 files, 330 pages)
- Load charts (6 files, 36 pages)
- Technical data (2 files, 22 pages)
- Assembly and installation (4 files, 6 pages)
- Diagnostic documents and software (2 files, 132 pages)
- Training documents (6 files, 1,388 pages)
- Component manuals (2 files, 194 pages)
- CDs and software (740 files)
- Other documents (7 files)
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