Demag CC 2500-1 Crawler Crane Maintenance Manual

A CC 2500-1 crawler crane sits on a site for weeks or months, lifting heavy loads on long projects, so it has to be serviced on schedule. This manual is for the person who has to work out what's due at the next service and which points get grease, oil or a filter. If a crane came in without its maintenance book, this gives you a schedule to work from.

What this manual helps you do

• Plan the next scheduled service from the lubrication and maintenance schedule.
• Check oils, lubricants and capacities before you top up or change anything.
• Lubricate the slew gear, roller bearing slewing rim, hoists and luffing gears at the right points.
• Inspect the undercarriage, counterweight dolly and hydraulic system using the visual checks.
• Record the examinations of the crane so every unit has a routine on file.

Who this is for

A field service mechanic or workshop mechanic will use it at the machine, working through the schedule and checking each lubrication point. A rental or hire company can also keep it on file as the planned maintenance routine for each CC 2500-1 in the fleet.

FAQ

Q: What do I receive and how is it organised?

A: You get the set of 2 PDF files, 616 pages in total, in English. The main manual is publication 059-2000-084 (488 pages), and the second is publication CC2500_59025 / Serial No. 59025 (128 pages).

Q: Which machine does it fit?

A: It is for the Demag CC 2500-1 crawler crane, and the same manual also covers the CC 2500. The title wording on it is "CC 2500-1 Operator Manual Part 2".

Q: How does it fit my maintenance job?

A: The sections run from oils, lubricants and capacities and the lubrication and maintenance schedule through drive, hoists, hydraulic system, electrical system, fuel system and cooling, intake and exhaust system. Visual checks and examinations of the crane are in there too, so you can work through a service in order.

Download the set, put the schedule on the bench, and you can plan, carry out and record the next service on your CC 2500-1.

Click here to view the preview (PDF)

Models covered by this manual

This maintenance manual is also used for one further Crawler Crane model: CC 2500. Check the model and serial number on your data plate before ordering.

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