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🎉 Limited time: 10% off all manuals and software – Use code: MCAT10 at checkout!
🎉 Limited time: 10% off all manuals and software – Use code: MCAT10 at checkout!
🎉 Limited time: 10% off all manuals and software – Use code: MCAT10 at checkout!
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Doosan DL250-5JACK Wheel Loader Operation and Maintenance Manual (Serial Number 10001 and Up)

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Doosan DL250-5JACK Wheel Loader Operation and Maintenance Manual (Serial Number 10001 and Up)

Format: PDF (Printable Document)

File Language: English

File Pages: 394

File Size: 25.70 MB (Speed Download Link)

Brand: Doosan (Daewoo)

Model: DL250-5JACK Wheel Loader

Serial No: Serial Number 10001 and Up

Book No: OM-01251 NAJACK

Type of Document: Operation and Maintenance Manual

$ 40

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Doosan DL250-5JACK Wheel Loader Operation and Maintenance Manual (Serial Number 10001 and Up)

📘 Show Index

Doosan DL250-5JACK Wheel Loader Index:

Foreword …………………………………………………………………………0-1
Safety Messages ……………………………………………………………………. 0-2
AEM Safety Manual
(North America Only) ………………………………………………………………. 0-3
Product Information…………………………………………………………………. 0-4
Identification Plate…………………………………………………………………… 0-5
Federal and California Emission Control Systems……………………….. 0-6
Safety………………………………………………………………………………1-1
Safety Decals…………………………………………………………………………. 1-2
General ……………………………………………………………………………….. 1-14
Operation …………………………………………………………………………….. 1-25
Maintenance ………………………………………………………………………… 1-40
Transportation………………………………………………………………………. 1-56
Environment and Circumstances …………………………………………….. 1-58
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-2
Operator’s Area………………………………………………………………………. 2-5
Steering Console and Pedals …………………………………………………… 2-6
Gauges ……………………………………………………………………………….. 2-18
Quick Coupler Key Switch ……………………………………………………… 2-21
Front Instrument Panel ………………………………………………………….. 2-22
Multifunction Gauge and Graphic Information Display………………… 2-27
Right Side Switch Panel…………………………………………………………. 2-62
Various Cabin Locations ………………………………………………………… 2-73
Heater and Air Conditioner Operation………………………………………. 2-78
Stereo …………………………………………………………………………………. 2-84
Seat Adjustment Mechanical Adjustment …………………………………. 2-85
Seat Belt ……………………………………………………………………………… 2-88
Door Side Latch ……………………………………………………………………. 2-89

Arm Rest……………………………………………………………………………… 2-90
Fuse Box/Relay…………………………………………………………………….. 2-90
Electrical System Master Switch……………………………………………… 2-94
Engine Block Heater ……………………………………………………………… 2-94
Operation…………………………………………………………………………3-1
To Operate a New Wheel Loader ……………………………………………… 3-1
Starting and Stopping Engine …………………………………………………… 3-2
Emission Control System……………………………………………………….. 3-15
Machine Travel …………………………………………………………………….. 3-24
If Engine Stalls While Traveling ………………………………………………. 3-27
Working in Water ………………………………………………………………….. 3-27
Towing ………………………………………………………………………………… 3-28
Machine Shut Down………………………………………………………………. 3-35
Operation of Attachment ………………………………………………………… 3-37
Boom Raise Kick-out …………………………………………………………….. 3-37
Bucket Angle Indicator …………………………………………………………… 3-38
Adjustment of Bucket Position Switch………………………………………. 3-38
Operation Under Abnormal Conditions …………………………………….. 3-39
Long Term Storage ……………………………………………………………….. 3-44
Inspection, Maintenance and Adjustment………………………….4-1
Maintenance Information …………………………………………………………. 4-1
Machine Setup Position for Maintenance …………………………………… 4-5
Maintenance Handling Access………………………………………………….. 4-7
Handling Oil, Fuel, DEF (AdBlue®) Coolant ……………………………….. 4-9
Electrical System Maintenance……………………………………………….. 4-13
Recommend Fuel, Coolant, and Lubricant ……………………………….. 4-14
Preventive Maintenance ………………………………………………………… 4-21
Table of Recommended Lubricants …………………………………………. 4-23
Transmission Oil …………………………………………………………………… 4-26
Axle Oils………………………………………………………………………………. 4-27
Fluid Capacities ……………………………………………………………………. 4-28
Lubrication and Service Chart…………………………………………………. 4-29
Table of Contents
III
DL250-5JACK
Maintenance Intervals……………………………………………………………. 4-33
10 Hour / Daily Service ………………………………………………………….. 4-35
50 Hour / Weekly Service ………………………………………………………. 4-45
250 Hour / Monthly Service…………………………………………………….. 4-52
500 Hour / 3 Month Service ……………………………………………………. 4-61
1,000 Hour / 6 Month Service …………………………………………………. 4-69
1,500 Hour / 9 Month Service …………………………………………………. 4-76
2,000 Hour / Yearly Service ……………………………………………………. 4-78
4,500 Hour / Biennial Service …………………………………………………. 4-86
Standard Bolt Torque Chart ……………………………………………………. 4-89
Electrical System ………………………………………………………………….. 4-90
Engine Cooling System………………………………………………………….. 4-91
Handling of Accumulator………………………………………………………… 4-94
Hydraulic Pressure Checks…………………………………………………….. 4-96
Long Term Storage ……………………………………………………………… 4-101
Parking Brake Adjustment ……………………………………………………. 4-102
Severe Conditions Maintenance ……………………………………………. 4-105
Tires ………………………………………………………………………………….. 4-106
Transmission Recalibration…………………………………………………… 4-109
Transportation …………………………………………………………………5-1
Transporting Machine ……………………………………………………………… 5-1
Lifting Machine……………………………………………………………………….. 5-5
Troubleshooting ………………………………………………………………6-1
Braking………………………………………………………………………………….. 6-1
Electrical System ……………………………………………………………………. 6-2
Engine…………………………………………………………………………………… 6-2
Hydraulic System ……………………………………………………………………. 6-5
Steering…………………………………………………………………………………. 6-7
Travel System………………………………………………………………………… 6-8
Specification ……………………………………………………………………7-1

General Specifications …………………………………………………………….. 7-2
Working Range and Dimensions ………………………………………………. 7-3
Working Capacities …………………………………………………………………. 7-5
Approximate Weight of Workload Materials………………………………… 7-6
Index ……………………………………………………………………………….8-1

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