Description
Doosan M160 Wheel Loader Tier 2 Parts Manual (Serial Number 2001 and UP)
Doosan M160 Wheel Loader Table Of Contents:
ENGINE PARTS
TIER-I ENGINE ( DB58 )
Fig. 001 CYLINDER BLOCK BLOC CYLINDRE 2
002 TIMING GEAR CASE CARTER DE DISTRIBUTION 6
003 FLYWHEEL HOUSING CARTER DE VOLANT MOTEUR 8
004 CRANK SHAFT VILEBREQUIN 10
005 CYLINDER HEAD CULLASSE 12
006 VALVE MECHANISM CALAGE D’INJECTION 16
007 OIL PUMP POMPE A HUILE 18
008 OIL FILTER FILTRE A HUILE 20
009 OIL COOLER REFROIDISSEMENT DE HUILE 22
010 OIL PAN CARTER D’HUILE 24
011 THERMOSTAT THERMOSTAT 26
012 WATER PUMP & COOLING FAN POMPE A EAU VENTILATEUR 28
013 INTAKE & EXHAUST MANIFOLD D’ADMISSION ET D’ECHAPPEMENT 30
014 FUEL SYSTEM INJECTEUR ET POMPE-INJECTEUR 32
015 FUEL FILTER FILTRE A GAZOLE 36
016 ALTERNATOR MOUNTING ALTERNATEUR 38
017 STARTER DEMARREUR 40
018 OVER HAUL GASKET KIT-TOP PIECES DE RECHANGE 42
019 OVER HAUL GASKET KIT-ALL PIECES DE RECHANGE 43-1
TIER-II ENGINE ( DB58S )
110 CYLINDER BLOCK BLOC CYLINDRE 43-3
120 TIMING GEAR CASE CARTER DE DISTRIBUTION 43-7
130 FLYWHEEL HOUSING CARTER DE VOLANT MOTEUR 43-9
140 CRANK SHAFT VILEBREQUIN 43-11
150 CYLINDER HEAD CULLASSE 43-13
160 BREATHER PIPE PIPE DE BRETHER 43-17
170 VALVE MECHANISM CALAGE D’INJECTION 43-19
180 OIL PUMP POMPE A HUILE 43-21
190 OIL FILTER FILTRE A HUILE 43-23
200 OIL COOLER REFROIDISSEMENT DE HUILE 43-25
210 OIL PAN CARTER D’HUILE 43-27
220 THERMOSTAT THERMOSTAT 43-29
230 WATER PUMP & COOLING FAN POMPE A EAU VENTILATEUR 43-31
240 INTAKE & EXHAUST MANIFOLD D’ADMISSION ET D’ECHAPPEMENT 43-33
250 FUEL SYSTEM INJECTEUR ET POMPE-INJECTEUR 43-35
260 FUEL FILTER FILTRE A GAZOLE 43-39
270 ALTERNATOR MOUNTING ALTERNATEUR 43-41
280 STARTER DEMARREUR 43-43
290 OVER HAUL GASKET KIT-TOP PIECES DE RECHANGE 43-45
BODY PARTS
Fig. 1100 FRAME CHASSIS 44
1110 ENGINE MOUNTING MOTEUR 48
1120 OIL TANK RESERVOIR D’HUILE 52
1130 FUEL TANK RESERVOIR DE GAZOLE 54
1140 AXLE & DRIVE SHAFT PONTS ET ARBRES DE TRANSMISSION 56
1150 MAIN PIPING CIRCUIT HYDRAULIQUE PRINCIPAL 58
1160 SUCTION PIPING CONDUITES DE ASPIRATION 62
1170 CONTROL VALVE PIPING-3 SPOOL CANALISATION DISTRIBUTEUR 64
1180 PILOT PIPING-MONO LEVER+3 SPOOL CANALISATIONS PILOTE 68
1190 STEERING PIPING CANALISATION DE PILOTAGE 70
1200 BRAKE PIPING CANALISATION DE FREIN 72
1210 COOLER PIPING SYSTEME DE VENTILATEUR 78
1220 REMOTE PRESSURE CHECK PIPING CONDUITES 84
1230 GREASE PIPING LUBRIFICATION 86
1240 CONTROL STAND ASS’Y CONSOLE DE COMMANDE 88
1245 SEAT SIEGE 92
1250 STEERING CANALISATION 94
1260 DUCT ASS’Y TUYAU 98
1270 CABIN MOUNTING ENSEMBLE DE CABINE 100
1280 CABIN(1) CABINE 102
1290 CABIN(2) CABINE 106
1300 CABIN(3) CABINE 110
1305 SHEET ASS’Y FEUILLE 111-1
1310 COUNTER WEIGHT CONTRE POIDES 112
1320 ENGINE CONTROL SYSTEME D’ACCELERATION DU MOTEUR 114
1330 ENGINE COVER CAPOT 116
1340 UNDER COVER SOUS LA COUVERTURE 120
1350 FENDER & LADDER GARDE-BOUE.ECHELLES 122
1360 EMERGENCY STEERING KIT KIT DE DIRECTION DE SECOURS 124
1370 EMERGENCY STEERING-ELECTRIC DIRECTION DE SECOURS 126
1380 CONDENSER MOUNTING MONTAGE DE CONDENSEUR 128
1390 FRONT LAMP SUPPORT SUPPORT LAMPE FRONTALE 130
1400 ELECTRIC BOX EQUIPMENT ELECTRIQUE 132
1410 ELECTRIC PARTS(1)-ELECTRIC BOX EQUIPMENT ELECTRIQUE 134
1420 ELECTRIC PARTS(2)-GAUGE PANEL EQUIPMENT ELECTRIQUE 138
1430 ELECTRIC PARTS(3)-SWITCH BOX EQUIPMENT ELECTRIQUE 140
1440 ELECTRIC PARTS(4)-CABIN EQUIPMENT ELECTRIQUE 142
1450 ELECTRIC PARTS(5)-BATTERY EQUIPMENT ELECTRIQUE 144
1460 ELECTRIC PARTS(6)-ALTERNATOR EQUIPMENT ELECTRIQUE 146
1470 ELECTRIC PARTS(7)-FRONT PARTS EQUIPMENT ELECTRIQUE 148
1480 ELECTRIC WIRING(1)-BATTERY EQUIPMENT ELECTRIQUE 150
1490 ELECTRIC WIRING(2)-FRONT FRAME EQUIPMENT ELECTRIQUE 152
1500 ELECTRIC WIRING(3)-RELATED EQUIPMENT ELECTRIQUE 154
MEGA160 TIER-II
1510 AIRCONDITIONER(1) REFRIGERATION 156
1520 AIRCONDITIONER(2) REFRIGERATION 158
1530 AIRCON UNIT REFRIGERATION 160
1540 HEATER PIPING CANALISATION DE CHAUFFAGE 162
1550 ROTATING BEACON FEU DE CIRCULATION 164
1560 FILTER ASS’Y FILTRE 166
1570 NOISE FILTER ASS’Y SILENCIEUX FILTRE 168
1580 FUEL FILLER PUMP POMPE DE GAZOLE 170
1590 FULL FENDER ASS’Y-OPTION PLEIN AMORTISSEUR 171-1
1600 WHEEL ASS’Y – OPTION ROUE ASS’Y 171-5
1610 WHEEL ASS’Y – OPTION ROUE ASS’Y 171-7
1620 WHEEL CHOCK ASS’Y D’APPUI 171-9
FRONT PARTS
Fig. 2100 LOADER EQUIPMENT FRONTALE 172
2110 RETURN TO DIG POSITIONNEUR DE GODET 176
2120 ARM RAISE KICK OUT CAPTEUR DE POSITION 178
2130 LOG FORK PIPING PINCES 180
2140 BUCKET-1.5 – EDGE GODET 182
2150 BUCKET-1.5 – TOOTH GODET 184
HYDRAULIC COMPONENTS
Fig. 3100 ENGINE CONNECT-TRANSMISSION RACCORD MOTEUR 186
3110 INPUT-TRANSMISSION ENTREE 188
3120 GEAR BOX HOUSING-TRANSMISSION CARTER DE BOITE 190
3130 COUPLING K1-TRANSMISSION EMBRAYAGE K1 192
3140 COUPLING K2-TRANSMISSION EMBRAYAGE K2 194
3150 COUPLING K3-TRANSMISSION EMBRAYAGE K3 196
3160 COUPLING K4-TRANSMISSION EMBRAYAGE K4 198
3170 COUPLING KV-TRANSMISSION EMBRAYAGE KV 200
3180 COUPLING KR-TRANSMISSION EMBRAYAGE KR 202
3190 OUTPUT-TRANSMISSION SORTIE 204
3200 POWER TAKE OFF-TRANSMISSION PRISE MOUVEMT. 206
3210 GEARSHIFT SYSTEM(1)-TRANSMISSION CHANGEMT. VIT. 208
3220 GEARSHIFT SYSTEM(2)-TRANSMISSION CHANGEMT. VIT. 210
3230 PRESSURE REGULATOR-TRANSMISSION REGULATEUR PRESSION 214
3240 PRESSURE OIL PUMP-TRANSMISSION POMPE A HUILE 216
3250 EMERGENCY STEERING PUMP-T/M POMPE SECOURS 218
3260 IND. TRANSMITTER-TRANSMISSION CAPTEUR IMPULS. 220
3270 TEMPERATURE SENSOR-TRANSMISSION CAPTEUR TEMPER. 222
3280 FILTER-TRANSMISSION FILTRE 224
3290 OIL DIPSTICK-TRANSMISSION JAUGE D’HUILE 226
3300 LOOSE PARTS-TRANSMISSION PCES. DETACHEES 228
3310 INTERMEDIATE CONNECT RELIENT 230
3320 FRONT AXLE DIFFERENTIAL HOUSING CARTER DE DIFFERENCIEL 232
3330 FRONT AXLE DIFFERENTIAL DIFFERENCIEL AVANT 234
3340 FRONT PLANET GEAR REDUCTEUR AVANT 238
3350 FRONT AXLE BRAKE FREIN DE AXE 240
3360 REAR AXLE DIFFERENTIAL HOUSING CARTER DE DIFFERENCIEL 244
3370 REAR AXLE DIFFERENTIAL DIFFERENCIEL ARRIERE 246
3380 REAR PLANET GEAR REDUCTEUR ARRIERE 250
3390 REAR AXLE BRAKE FREIN DE AXE 252
3400 CONTROL VALVE(3-SPOOL) TIROIR DE COMMANDE 254
3410 MAIN PUMP POMPE 256
3420 GEAR PUMP PIGNON DE POMPE 258
3430 PRIORITY VALVE SOUPAPE DE PRIORITE 260
3431 PRIORITY VALVE SOUPAPE DE PRIORITE 261-1
3440 STEERING UNIT POMPE DE DIRECTION 262
3450 REMOTE CONTROL VALVE VANNE DE COMMAND A DISTANCE 264
3460 FOOT BRAKE VALVE VANNE DE FREIN 268
3470 EMERGENCY STEERING PUMP POMPE DE DIRECTION 270
3480 PILOT VALVE VANNE DE PILOTE 272
3490 STEERING CYLINDER VERIN DE DIRECTION 274
3500 BUCKET CYLINDER VERIN DE GODET 276
3510 LIFT CYLINDER VERIN DE LEVAGE 278
OTHER PARTS
Fig. 4100 TOOL OUTILLAGE 280
4110 SPARE PARTS PIECES DE RECHANGE 284
4120 NAME PLATE-EUROPE PLAQUE D’IDENTIFICATION 286
4130 NAME PLATE-ENGLISH 290
