Description

Doosan Mega 130 Wheel Loader Operation and Maintenance Manual (Serial Number 0000 thru 1002)

Doosan Mega 130 Wheel Loader Table of Contents:

Safety …………………………………………………………………………….. 1-1
To the Operator of a Daewoo Wheel Loader ………………………………..1-1
General Safety Essentials …………………………………………………………1-2
Location of Safety Labels ………………………………………………………….1-3
Unauthorized Modifications……………………………………………………..1-10
Work Site Precautions…………………………………………………………….1-10
Operation………………………………………………………………………………1-12
Equipment …………………………………………………………………………….1-17
Maintenance………………………………………………………………………….1-21
Shipping and Transportation…………………………………………………….1-24
Operating Controls …………………………………………………………. 2-1
Component Locations (Mega 160 (S/N 0000 thru 1020)) ………………2-2
Component Locations (Mega 130 (S/N 0000 thru 1002)) ………………2-4
Control Identification…………………………………………………………………2-6
Steering Console and Pedals …………………………………………………….2-7
Front Instrument Panel ……………………………………………………………2-13
Various Cabin Locations………………………………………………………….2-20
Right Side Switch Panel ………………………………………………………….2-24
Heater and Air Conditioner Operation ……………………………………….2-31
Stereo…………………………………………………………………………………..2-36
Seat Adjustment …………………………………………………………………….2-40
Seat Belt……………………………………………………………………………….2-42
Door Side Latch……………………………………………………………………..2-43
Fuse Box/Relay ……………………………………………………………………..2-44
Window Glass Breaking Tool……………………………………………………2-47
Operation……………………………………………………………………….. 3-1
Instrument Panel Control Functions ……………………………………………3-1
New Machine Break-in Procedures…………………………………………….3-1

Engine Start and Stop ………………………………………………………………3-2
Machine Travel ………………………………………………………………………..3-8
Machine Shut Down ……………………………………………………………….3-10
Additional Braking ………………………………………………………………….3-11
Boom Raise Kickout ……………………………………………………………….3-12
Bucket Angle Indicator ……………………………………………………………3-12
Adjustment of Bucket Position Switch ……………………………………….3-13
Towing Machine……………………………………………………………………..3-14
Inspection, Maintenance and Adjustment………………………… 4-1
Preventive Maintenance ……………………………………………………………4-1
Maintenance Intervals ………………………………………………………………4-3
Table of Recommended Lubricants …………………………………………….4-5
Fluid Capacities……………………………………………………………………….4-8
10 Hour / Daily Service …………………………………………………………….4-9
50 Hour / Weekly Service………………………………………………………..4-17
150 Hour Service …………………………………………………………………..4-24
250 Hour / Monthly Service……………………………………………………..4-25
500 Hour / 3 Month Service …………………………………………………….4-30
1,000 Hour / 6 Month Service ………………………………………………….4-38
1,500 Hour / 9 Month Service ………………………………………………….4-45
2,000 Hour / Annual Service ……………………………………………………4-46
12,000 Hour / Six Year Service ………………………………………………..4-50
Severe Conditions Maintenance……………………………………………….4-51
General Maintenance……………………………………………………………..4-52
Check Hydraulic Pressures ……………………………………………………..4-55
Tires and Wheels …………………………………………………………………..4-59
Electrical System……………………………………………………………………4-60
Bolt Torque Chart …………………………………………………………………..4-61
Long Term Storage…………………………………………………………………4-62
Transportation………………………………………………………………… 5-1
Loading Machine On a Trailer ……………………………………………………5-1
022-00002BE Operation and Maintenance Manual Table of Contents III
Summary of Safety Precautions for Lifting …………………………………..5-2
Troubleshooting……………………………………………………………… 6-1
Engine ……………………………………………………………………………………6-1
Hydraulic System …………………………………………………………………….6-2
Travel System………………………………………………………………………….6-4
Steering………………………………………………………………………………….6-5
Braking …………………………………………………………………………………..6-6
Electrical System……………………………………………………………………..6-7
Specifications ………………………………………………………………… 7-1
Mega 160 (S/N 0000 thru 1020)…………………………………………………7-1
Mega 130 (S/N 0000 thru 1002)…………………………………………………7-9
Material Weight ……………………………………………………………………..7-14
Index ……………………………………………………………………………… 8-1