Description
Doosan MT36, MT36 Series 2 Articulated Dump Truck Operation and Maintenance Manual (Serial Number 410002 and Up)
Doosan MT36, MT36 Series 2 Articulated Dump Truck Table of Contents:
1. Foreword ……………………………………………………….. 5 – 8
Foreword …………………………………………………………….. 5
Safety information ………………………………………………… 6
Introduction …………………………………………………………. 7
2. Safety instructions ………………………………………. 9 – 36
3. Operating controls ……………………………………… 37 – 76
Overview of the instruments and controls …………….. 39
Instruments ……………………………………………………….. 40
Warning / indicator lights …………………………………….. 45
Switches …………………………………………………………… 52
Controls ……………………………………………………………. 59
Cab ventilation …………………………………………………… 67
Other cabin equipment ……………………………………….. 71
4. Running-in period ……………………………………….. 77 – 82
Running-in operation …………………………………………. 79
Running-in services …………………………………………… 80
5. Operating instructions ………………………………… 83-114
Some simple rules to be observed prior to operation 85
Starting the engine …………………………………………….. 86
Operating the dump truck ……………………………………. 88
Parking the dump truck ………………………………………. 99
Stopping the engine …………………………………………… 99
Checks after stopping the engine ………………………. 100
Loading and tipping …………………………………………. 100
Tyre handling …………………………………………………… 102
Cold weather …………………………………………………… 104
Long term storage ……………………………………………. 105
Battery power assistance ………………………………….. 106
Towing the dump truck ……………………………………… 107
External air filling ……………………………………………… 107
Manual release of parking brake ……………………….. 108
Tyre filling point ……………………………………………….. 108
Troubleshooting ………………………………………………. 109
6. Lubricants ………………………………………………. 115 – 122
Lubrication schedule ………………………………………… 117
Oil specification sheet ………………………………………. 119
Filling capacities ………………………………………………. 120
Transmission oil list ………………………………………….. 121
7. Maintenance …………………………………………… 123 – 178
Maintenance precautions …………………………………. 125
Maintenance table……………………………………………. 126
8 Hours / Daily service ……………………………………… 127
40 Hours / Weekly service …………………………………. 137
500 Hours Service……………………………………………. 141
1000 Hours Service …………………………………………. 155
2000 Hours Service …………………………………………. 167
4000 Hours Service …………………………………………. 175
Yearly recommended maintenance …………………… 177
8. Technical data ………………………………………… 179 – 192
Measurements …………………………………………………. 181
Engine …………………………………………………………….. 182
Transmission …………………………………………………… 182
Hydraulic system ……………………………………………… 183
Air system ……………………………………………………….. 183
Tyre pressures …………………………………………………. 183
Electrical system ………………………………………………. 184
Metering conversion table …………………………………. 186
Tool kit content …………………………………………………. 186
Performance chart ……………………………………………. 187
Table of contents
Engine and retarder brake chart ………………………… 188
Torque limit tables ……………………………………………. 189
Reference information (fill in tables) ………………….. 189
Consumeable parts ………………………………………….. 189
Product signs …………………………………………………… 190
Periodic service (fill in tables) ……………………………. 191
9. Alphabetical Index ………………………………….. 193 – 198
