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E55B TIER 4 SERVICE MANUAL

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E55B TIER 4 SERVICE MANUAL

Format: PDF

Language: EN

Size: 180.67 MB

Pages: 979

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E55B TIER 4 SERVICE MANUAL

What does this catalog contain?

E55B TIER 4 SERVICE MANUAL contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.

E55B TIER 4 SERVICE MANUAL includes:

  • Numbered table of contents easy to use so that you can find the information you need fast.
  • Detailed sub-steps expand on repair procedure information.
  • Numbered instructions guide you through every repair procedure step by step.
  • Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
  • Notes, cautions and warnings throughout each chapter pinpoint critical information.
  • Bold figure number help you quickly match illustrations with instructions.
  • Detailed illustrations, drawings and photos guide you through every procedure.
  • Enlarged inset helps you identify and examine parts in detail.

What will you get when you get this service catalog?

  • After payment has been received, a few minutes later.
  • Lifetime PDF and Access To Download (By Request).
  • Compatible With Windows, Mac, IOS, Android and Other Systems.
  • Searchable Text and Built-in Index For Instant Information Search Bookmarks.
  • Printable – Pages Or Entire Manual.
  • Zoomable – Detailed Exploded Diagrams, Picture.

TABLE OF CONTENT OF THE E55B TIER 4 SERVICE MANUAL

GENERAL SAFETY INFORMATİON
SAFETY PRECAUTIONS
SPECIFICATIONS

GENERAL PRECAUTIONS FOR REPAIRS ………………………………………………..1-3
1.1.1 PREPARATION BEFORE DISASSEMBLING ……………………………………….1-3
1.1.2 SAFETY IN DISASSEMBLING AND ASSEMBLING ……………………………..1-3
1.1.3 DISASSEMBLING AND ASSEMBLING HYDRAULIC EQUIPMENT ……….1-4
1.1.4 ELECTRICAL EQUIPMENT ………………………………………………………………1-6
1.1.5 HYDRAULIC PARTS …………………………………………………………………………1-7
1.1.6 WELDING REPAIR …………………………………………………………………………..1-7
1.1.7 ENVIRONMENTAL MEASURE ………………………………………………………….1-7
1.2 INTERNATIONAL UNIT CONVERSION SYSTEM (Based on MARKS’ STANDARD
HANDBOOK FOR MECHANICAL ENGINEERS) …………………………………………1-8

MAINTENANCE

11.1 TORQUE SPECIFICATIONS FOR CAPSCREWS & NUTS ………………………… 11-3
11.1.1 Metric Coarse Thread Standard Tightening Torque Values.
Make Certain to tighten all Capscrews & Nuts to proper torque values. … 11-3
11.1.2 Metric Fine Thread Standard Tightening Torque values.
Make certain to tighten all Capscrews & Nuts to proper torque values. …. 11-4
11.2 SCREW AND TOOL SIZES ……………………………………………………………………. 11-5
11.2.1 CAPSCREW …………………………………………………………………………………. 11-5
11.2.2 CAPSCREW (SOCKET BOLT) ………………………………………………………… 11-5
11.3 TORQUE SPECIFICATIONS FOR JOINTS AND HOSES ………………………….. 11-6
11.3.1 JOINTS FOR PIPING (O-RING SEALING TYPE) ………………………………. 11-6
11.3.2 HYDRAULIC HOSE (30 DEG. FLARE TYPE) ……………………………………. 11-6
11.4 TORQUE SPECIFICATIONS FOR SLEEVE TYPE TUBE FITTINGS …………… 11-7
11.4.1 SLEEVE TYPE TUBE FITTINGS …………………………………………………….. 11-7
11.4.2 PART NO. …………………………………………………………………………………….. 11-7
11.5 PLUGS ………………………………………………………………………………………………… 11-8
11.5.1 PLUG FOR HYDRAULIC PIPE JOINT ……………………………………………… 11-8
11.5.2 PLUG FOR HYDRAULIC EQUIPMENT ……………………………………………. 11-9
11.6 SPECIAL SPANNERS FOR TUBES ………………………………………………………… 11-10
11.7 SPECIAL TOOLS ………………………………………………………………………………….. 11-11
11.8 APPLICATION OF SCREW LOCKING AND SEALING COMPOUNDS ………… 11-12
11.9 COUNTERWEIGHT LIFTING JIG …………………………………………………………… 11-13
11.10UPPER FRAME LIFTING JIG …………………………………………………………………. 11-14

SYSTEM

22.1 SUMMARY ……………………………………………………………………………………………22-3
22.1.1 FUNCTION AND FEATURES OF HYDRAULIC CIRCUIT …………………… 22-3
22.2 HYDRAULIC CIRCUITS AND COMPONENT MODELS …………………………….. 22-4
22.2.1 STANDARD SPECIFICATION …………………………………………………………. 22-5
22.2.2 N&B (PROPORT.H/C) SPECIFICATION …………………………………………… 22-6
22.2.3 AIR-CONDITIONER SPECIFICATION ……………………………………………… 22-7
22.3 HYDRAULIC CIRCUIT OPERATION ……………………………………………………….22-8
22.3.1 COLOR CODING STANDARD FOR HYDRAULIC ……………………………… 22-8
22.3.2 NEUTRAL CIRCUIT ………………………………………………………………………. 22-8
22.3.3 TRAVEL OPERATING CIRCUIT ………………………………………………………22-10
22.3.4 SLEW OPERATING CIRCUIT …………………………………………………………. 22-12
22.3.5 BUCKET OPERATING CIRCUIT ……………………………………………………… 22-14
22.3.6 BOOM OPERATING CIRCUIT ………………………………………………………… 22-16
22.3.7 ARM OPERATING CIRCUIT …………………………………………………………… 22-18
22.3.8 SWING OPERATING CIRCUIT ……………………………………………………….. 22-20
22.3.9 DOZER OPERATING CIRCUIT ……………………………………………………….. 22-22
22.3.10 TRAVEL / DOZER COMBINED OPERATING CIRCUIT ……………………… 22-24
22.3.11 TRAVEL / BOOM COMBINED OPERATING CIRCUIT ………………………..22-26
22.3.12 NIBBLER & BREAKER OPERATING CIRCUIT …………………………………. 22-28
22.3.13 AIR-CONDITIONER CIRCUIT …………………………………………………………. 22-30
22.4 SCHEMATIC PIPING FOR HYDRAULIC SYSTEM ……………………………………. 22-32

DISASSEMBLY

31.1 GENERAL DISASSEMBLY AND ASSEMBLY ……………………………………………31-3
31.1.1 CONTENTS OF GENERAL DISASSEMBLY AND ASSEMBLY ……………. 31-3
31.1.2 SPECIFICATION OF TIGHTENING TORQUE ……………………………………31-3

TROUBLESHOOTING

42.1 GENERAL PRECAUTIONS …………………………………………………………………….42-3
42.1.1 CONFIRM ACTUAL TROUBLED CONDITIONS AT SITE ……………………42-3
42.2 TROUBLE DIAGNOSIS : HYDRAULIC ……………………………………………………..42-5
42.3 TROUBLESHOOTING ……………………………………………………………………………42-6
42.3.1 ATTACHMENT ……………………………………………………………………………….42-6
42.3.2 TRAVEL OPERATION …………………………………………………………………….42-8
42.3.3 SLEWING OPERATION ………………………………………………………………….42-10
42.3.4 PUMP ……………………………………………………………………………………………42-11

ENGİNE

Moreover

  • This is the same manual used by the dealers to diagnose and troubleshoot your vehicle.
  • After completing the purchase process, you will receive a message from live support, and the download link will be sent to you within minutes. Additionally, the download process will also be emailed to the backup email address you provided during the purchase.
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