EATON RTLO-14618-RTLO-16618 SERVICE MANUAL

What does this catalog contain?

EATON RTLO-14618-RTLO-16618 SERVICE MANUAL contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.

EATON RTLO-14618-RTLO-16618 SERVICE MANUAL includes:

• Numbered table of contents easy to use so that you can find the information you need fast.
• Detailed sub-steps expand on repair procedure information.
• Numbered instructions guide you through every repair procedure step by step.
• Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
• Notes, cautions and warnings throughout each chapter pinpoint critical information.
• Bold figure number help you quickly match illustrations with instructions.
• Detailed illustrations, drawings and photos guide you through every procedure.
• Enlarged inset helps you identify and examine parts in detail.

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• After payment has been received, a few minutes later.
• Lifetime PDF and Access To Download (By Request).
• Compatible With Windows, Mac, IOS, Android and Other Systems.
• Searchable Text and Built-in Index For Instant Information Search Bookmarks.
• Printable – Pages Or Entire Manual.
• Zoomable – Detailed Exploded Diagrams, Picture.

TABLE OF CONTENT OF THE EATON RTLO-14618-RTLO-16618 SERVICE MANUAL

1. IDENTIFICATION………………………………………………………………………………………….1
2. MAINTENANCE……………………………………………………………………………………………3
3. PRECAUTIONS………………………………………………………………………………………….4
3.1. DISASSEMBLY……………………………………………………………………………………4
3.2. INSPECTION……………………………………………………………………………………..5
3.3. REASSEMBLY…………………………………………………………………………………….7
4. CHANGING THE INPUT SHAFT…………………………………………………………………………8
4.1. SPECIAL PROCEDURE…………………………………………………………………………..8
4.2. DISASSEMBLY……………………………………………………………………………………8
4.3. REASSEMBLY…………………………………………………………………………………….9
5. AIR SYSTEM…………………………………………………………………………………………….9
5.1. TROUBLESHOOTING…………………………………………………………………………….9
5.2. AIR FILTER/REGULATOR ASSEMBLY………………………………………………………….12
5.3. SLAVE VALVES………………………………………………………………………………….13
5.4. ROADRANGER VALVE A-5013………………………………………………………………….14
Removal and Disassembly……………………………………………………………………….14
Reassembly and Installation……………………………………………………………………..15
5.5. SPLITTER SHIFT AIR SYSTEM…………………………………………………………………15
Troubleshooting………………………………………………………………………………….15
5.6. INSERT VALVE…………………………………………………………………………………..18
6. REMOVE………………………………………………………………………………………………..19
6.1. AIR ROADRANGER VALVE……………………………………………………………………..19
6.2. AIR FILTER/REGULATOR ASSEMBLY………………………………………………………….23
6.3. SLAVE VALVE……………………………………………………………………………………23
6.4. GEAR SHIFT LEVER ASSEMBLY……………………………………………………………….25
6.5. SHIFTER HOUSING……………………………………………………………………………..25
6.6. OUTPUT YOKE………………………………………………………………………………….25
6.7. AUXILIARY SECTION……………………………………………………………………………26
6.8. CLUTCH HOUSING……………………………………………………………………………..29
6.9. REAR AUXILIARY DRIVE GEAR AND YOKE……………………………………………………31
6.10. AUXILIARY MAINSHAFT ASSEMBLY……………………………………………………………32
6.11. AUXILIARY COUNTERSHAFT ASSEMBLY……………………………………………………..33
6.12. REAR AUXILIARY DRIVE GEAR ASSEMBLY……………………………………. …………….35
6.13. RANGE CYLINDER ASSEMBLY…………………………………………………………………36
6.14. OUTPUT SHAFT AND REAR BEARING ASSEMBLIES… ……….. ……….. ……….. ……….. .39
6.15. LEFT REVERSE IDLER GEAR ASSEMBLY.. ……………………………………………………41
6.16. COUNTERSHAFT BEARINGS…………………………………………………………………..43
6.17. MAINSHAFT ASSEMBLY………………………………………………………………………..47
6.18. INPUT SHAFT……………………………………………………………………………………48
6.19. COUNTERSHAFT ASSEMBLIES………………………………………………………………..51
7. DISASSEMBLE…………………………………………………………………………………………53
7.1. GEAR SHIFT LEVER ASSEMBLY……………………………………………………………….53
7.2. SHIFTER HOUSING……………………………………………………………………………..55
7.3. SYNCHRONIZER ASSEMBLY…………………………………………………………………..58

7.4. OUTPUT SHAFT AND REAR BEARING ASSEMBLIES….. ……….. ……….. ……….. ……….59
7.5. SPLITTER CYLINDER ASSEMBLY………………………………………………………………61
7.6. MAINSHAFT ASSEMBLY………………………………………………………………………..63
7.7. COUNTERSHAFT ASSEMBLIES………………………………………………………………..67
7.8. RIGHT REVERSE IDLER GEAR ASSEMBLY……………………………………………………69
7.9. AUXILIARY DRIVE GEAR ASSEMBLY…………………………………………………………..69
7.10. INTEGRAL OIL PUMP……………………………………………………………………………70
7.11. FRONT AUXILIARY DRIVE GEAR……………………………………………………………….77
8. REASSEMBLE………………………………………………………………………………………….80
8.1. GEAR SHIFT LEVER ASSEMBLY……………………………………………………………….80
8.2. SHIFTER HOUSING……………………………………………………………………………..82
8.3. SYNCHRONIZER ASSEMBLY…………………………………………………………………..86
8.4. AUXILIARY DRIVE GEAR……………………………………………………………………….88
8.5. LO RANGE GEAR AND OUTPUT SHAFT……………………………………………………….89
8.6. SPLITTER CYLINDER ASSEMBLY………………………………………………………………92
8.7. COUNTERSHAFT ASSEMBLIES………………………………………………………………..94
8.8. MAINSHAFT ASSEMBLY………………………………………………………………………..96
8.9. RIGHT REVERSE IDLER GEAR ASSEMBLY…………………………………………………..108
8.10. INTEGRAL OIL PUMP………………………………………………………………………….111
8.11. AUXILIARY DRIVE GEAR ASSEMBLY…………………………………………………………116
8.12. AUXILIARY COUNTERSHAFT ASSEMBLIES AND TIMING……………………………………118
8.13. RANGE CYLINDER…………………………………………………………………………….120
8.14. AUXILIARY REAR BEARING ASSEMBLY……………………………………………………..122
8.15. RANGE YOKE………………………………………………………………………………….122
8.16. SPLITTER SLIDING CLUTCH AND YOKE……………………………………………………..122
9. INSTALL……………………………………………………………………………………………….123
9.1. COUNTERSHAFT ASSEMBLIES………………………………………………………………123
9.2. LEFT COUNTERSHAFT ASSEMBLY…………………………………………………………..123
9.3. MAIN DRIVE GEAR ASSEMBLY……………………………………………………………….126
9.4. AUXILIARY DRIVE GEAR (PARTIAL)…………………………………………………………..130
9.5. RIGHT COUNTERSHAFT ASSEMBLY…………………………………………………………132
9.6. LEFT REVERSE IDLER GEAR ASSEMBLY……………………………………………………134
9.7. MAINSHAFT AND AUXILIARY DRIVE GEAR ASSEMBLIES…………………………………..134
9.8. CLUTCH HOUSING…………………………………………………………………………….137
9.9. OUTPUT YOKE…………………………………………………………………………………139
9.10. AUXILIARY SECTION AND SHIMMING PROCEDURE………………………………………..141
9.11. SHIFTER HOUSING……………………………………………………………………………144
9.12. GEAR SHIFT LEVER HOUSING ASSEMBLY…………………………………………………..146
9.13. SLAVE VALVE………………………………………………………………………………….146
9.14. AIR LINES AND AIR FILTER/REGULATOR…………………………………………………….148
9.15. ROADRANGER VALVE…………………………………………………………………………150
9.16. SHIMMING CHART…………………………………………………………………………….153
10. LUBRICATION…………………………………………………………………………………………154
10.1. PROPER OIL LEVEL……………………………………………………………………………154
10.2. DRAINING OIL………………………………………………………………………………….154
10.3. REFILLING……………………………………………………………………………………..154
10.4. OPERATING TEMPERATURES………………………………………………………………..155
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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle.
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