Ford CSG649 Index:

SUBJECT PAGE
IDENTIFICATION ………………………… l-02
DESCRIPTION ………………………….. l-02
DIAGNOSIS AND TESTING
Camshaft Lobe Lift ……………………… l-04
Compression Test ……………………… l-04
Hydraulic Valve Tappet ………………….. l-06
Positive Closed-Type
Ventilation System ……………………. l-06
Crankshaft End Play ……………………. l-07
Flywheel Face Runout ………………….. l-07
Camshaft End Play …………………….. l-07
CLEANING AND INSPECTION
Intake Manifold ………………………… l-08
Exhaust Manifolds ……………………… l-08
Valve Rocker Arm ……………………… l-08
Push Rods ……………………………. l-08
Cylinder Heads .., ……………………… l-08
Timing Gears …………………………. l-11
Crankshaft Vibration Damper ……………… l-1 1
Camshaft …………………………….. l-1 1
Crankshaft ……………………………. 1-12
Flywheel ……………………………… 1-12
Connecting Rods ………………………. 1-13
Pistons, Pins and Rings …………………. 1-13
Main and Connecting
Rod Bearings ……………… .-. ……… l-1 4
Cylinder Block …………………………. 1-14
Oil Pan ………………………………. 1-15
Oil Pump …………………………….. 1-16
Positive Closed-Type Crankcase
Ventilation System ……………………. l-l 6
SUBJECT PAGE
OVERHAUL
Cylinder Head …………………………. l-1 7
Valves ……………………………….. 1-18
Crankshaft ……………………………. 1-19
Fitting Main or Connecting Rod
Bearings with Plastigage ………………. l-l 9
Pistons, Pins and Rings …………………. l-20
Valve Rocker Arm ……………………… 1-21
Push Rods ……………………………. l-21
Cylinder Block …………………………. l-22
ADJUSTMENTS
Valve Clearance ……………………….. l-23
REMOVAL AND INSTALLATION
Crankcase Ventilation System …………….. l-24
Valve Rocker Arm Cover and
Rocker Arm …………………………. l-24
Manifolds …………………………….. 1-25
Cylinder Head …………………………. 1-26
Valve Spring, Retainer and
Stem Seal ………………………….. 1-27
Valve Tappet ………………………….. l-29
Water Pump ………………………….. 1-29
Cylinder Front Cover ……………………. l-30
Front Oil Seal …………………………. 1-31
Camshaft …………………………….. l-32
Timing Gears …………………………. 1-34
Crankshaft Gear ……………………….. l-35
Core Plugs ……………………………. l-35
Oil Pan ………………………………. l-37
Oil Pump …………………………….. 1-37
Crankshaft Rear Oil Seal ………………… 1-37
Main Bearing ………………………….. 1-39
Connecting Rod Bearing …..

SUBJECT PAGE
REMOVAL AND INSTALLATION (Cont’d)
Pistons and Connecting Rods . . . . . . . . . . . . . . . . . l-40
Crankshaft , , , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l-42
Camshaft Bearing , , . , . , . . . . . . . . . . . . . . . . . . . . . l-44
Oil Filter , . . . . . . . . . . . , , . . . . . . . . . . . . . . . . . . . . . . 1-45
DISASSEMBLY AND ASSEMBLY
Engine . . . , . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . l-45
SUBJECT PAGE
DISASSEMBLY AND ASSEMBLY (Cont’d)
Cylinder Head …………………………. l-48
Valve Lifter …………………………… 1-49
Oil Pump …………………………….. l-50
Piston and Connecting Rod ………………. l-50
Cylinder Assembly ……………………… l-51
Cylinder Block