Description
Getman A64, A64SL Scissor Lift Parts Manual
Getman A64, A64SL Scissor Index:
Section 1.
INTRODUCTION AND IMPORTANT INFORMATION
INTRODUCTION
Disclaimers………………………………………………………………………………………………………. 1-3
Parts Manual and A64 Scissor Lift Overview………………………………………………………………. 1-4
Statement of Action……………………………………………………………………………………………. 1-5
Statement of Purpose…………………………………………………………………………………………. 1-5
Contact Getman………………………………………………………………………………………………… 1-5
HAZARD & INFORMATION LABELS
Safety & Warning Labels………………………………………………………………………………………. 1-7
Important Label Location……………………………………………………………………………………… 1-8
Label Definitions………………………………………………………………………………………………… 1-9
SAFETY STATEMENTS
General Safety Statements…………………………………………………………………………………..1-13
Operation Safety ………………………………………………………………………………………………1-14
Ventilation & Carbon Monoxide Hazard…………………………………………………………………….1-18
Fuel, Oil & Solvents Hazard…………………………………………………………………………………..1-19
Electrical System Hazards…………………………………………………………………………………….1-19
Hydraulic System Hazard……………………………………………………………………………………..1-19
Fire Hazard………………………………………………………………………………………………………1-20
Canopy…………………………………………………………………………………………………………..1-20
Parking & Service Position…………………………………………………………………………………….1-20
Lockout/Tagout Procedure…………………………………………………………………………………….1-21
Lockout Procedure Padlock Method…………………………………………………………………………1-23
POLICY & PROCEDURES
Instructions for Ordering Replacement Parts………………………………………………………………1-25
Getman Coporation Standard Product Warranty………………………………………………………….1-26
Getman Corporation Standard Parts Return Procedure………………………………………………….1-30
Vehicle Warranty/Parts Warranty Request Form………………………………………………………….1-33
COMPONENT LOCATION GUIDES
Chassis & Drive System Component Locations……………………………………………………………1-35
Hydraulic System Component Locations……………………………………………………………………1-36
Scissor Lift Component Locations……………………………………………………………………………1-37
LUBRICATION, FLUIDS & TORQUE CHARTS
Truck End Grease Point Locations & Chart…………………………………………………………………1-41
Scissor Lift Grease Point Locations & Chart………………………………………………………………..1-42
Engine Oil Viscosity Recommendations…………………………………………………………………….1-43
Component Fluid and Lubricant Specifications……………………………………………………………1-43
Lubricant and Coolant Cross Reference…………………………………………………………………….1-44
Bolt Torque Tables……………………………………………………………………………………………..1-45
Standard Bolt Torque Table…………………………………………………………………………………..1-45
Metric Bolt Torque Table………………………………………………………………………………………1-46
Section 2.
COMPONENT LIST AND PART STOCKING GUIDES
F1009 – Component List………………………………………………………………………………………. 2-3
Suggested Parts Stocking Guide…………………………………………………………………………….. 2-5
Section 3.
CHASSIS
10368 – Sight Gauge…………………………………………………………………………………………… 3-2
10376 – Fill Cap………………………………………………………………………………………………… 3-3
10398 – Fill Cap (Hydraulic Oil)………………………………………………………………………………. 3-4
10448 – Hold Down Fastener…………………………………………………………………………………. 3-5
13960 – Enclosed Operator’s Compartment……………………………………………………………….. 3-6
32055 – Air Conditioning Schematic………………………………………………………………………… 3-9
17229 – A/C Unit Assembly 24V……………………………………………………………………………..3-10
17230 – Condenser Assembly………………………………………………………………………………..3-16
17232 – Auxiliary Heater Serviceable Parts………………………………………………………………..3-18
17316 – Seat Assembly……………………………………………………………………………………….3-19
13942 – Steering (Pins, Bearings, Bushings)………………………………………………………………3-20
12043 – Articulation Joint…………………………………………………………………………………….3-22
Section 4.
ELECTRICAL SYSTEM AND INSTRUMENTS
30343 – Wiring Diagram………………………………………………………………………………………. 4-2
30343 – Scissor Option……………………………………………………………………………………….. 4-3
30343 – Cab Option……………………………………………………………………………………………. 4-4
30343 – Mercedes-Benz Engine …………………………………………………………………………….. 4-5
30343 – PLC/Power Shutdown……………………………………………………………………………….. 4-6
30343 – Text Page……………………………………………………………………………………………… 4-8
17423 – Instrument Panel…………………………………………………………………………………….4-10
17346 – Battery Box Assembly………………………………………………………………………………4-13
Section 5.
ENGINE AND ACCESSORIES
17435 – Engine Filters…………………………………………………………………………………………. 5-2
13661 – Radiator Installation…………………………………………………………………………………. 5-3
13660 – Charge Air Installation………………………………………………………………………………. 5-4
13717 – Air Intake System……………………………………………………………………………………. 5-6
11637 – Air Cleaner……………………………………………………………………………………………. 5-7
13676 – Exhaust system………………………………………………………………………………………. 5-8
17309 – Exhaust Insulation Installation……………………………………………………………………. 5-9
17376 – MBE 906/906 Engine Mount……………………………………………………………………….5-10
Section 6.
DRIVE TRAIN
17504 – Transmission Assembly (9050-10005)…………………………………………………………… 6-2
17385 – Drive Plate Assembly……………………………………………………………………………….6-44
17369 – Transmission Mounts………………………………………………………………………………..6-46
17331 – Transmission Dipstick……………………………………………………………………………….6-48
17488 – Driveline Installation………………………………………………………………………………..6-49
INDEX
A64 SL PARTS MANUAL Copyright © 2015 III
Section 7.
AXLE
17467 – Carraro Axle 28.43 Assembly (9080-10003)……………………………………………………. 7-2
17461 – Axle Cradle……………………………………………………………………………………………7-12
17475 – Tire/Rim……………………………………………………………………………………………….7-13
Section 8.
BRAKE SYSTEM
17464 – Pedal Brake Valve……………………………………………………………………………………. 8-2
17473 – Brake Valve Block 24V Assembly………………………………………………………………….. 8-4
16483 – Charging Valve……………………………………………………………………………………….. 8-7
Section 9.
HYDRAULIC SYSTEM
S1077 – Hydraulic Symbols………………………………………………………………………………….. 9-2
310-023-019 – Hydraulic Diagram…………………………………………………………………………… 9-4
17132 – Getman Service Junior Gauge…………………………………………………………………….. 9-5
13259 – Hydraulic Filter……………………………………………………………………………………….. 9-7
12860 – Steering Orbitrol……………………………………………………………………………………… 9-8
13940 – Control Valve Orientation…………………………………………………………………………..9-10
13627 – Stabilizer Cylinder…………………………………………………………………………………..9-17
13763 – Lift Cylinder…………………………………………………………………………………………..9-18
13943 – Steer Cylinder………………………………………………………………………………………..9-19
Section 10.
CONTROLS
13905 – Electric Shifter……………………………………………………………………………………….10-2
10827 – Steering Wheel & Column………………………………………………………………………….10-4
13665 – Instrument Panel…………………………………………………………………………………….10-6
Section 11.
MOUNTED EQUIPMENT
7334-00015 – Fire System Layout A64…………………………………………………………………….11-2
7334-00025 – Fire System Layout – Platform/Basket Option…………………………………………..11-3
17356 – Fire Extinguisher and Bracket 5#…………………………………………………………………11-4
17344 – Fire Suppression Systems………………………………………………………………………….11-6
17274 – Auto (PAD) Detection & Actuation System…………………………………………………….11-18
12482 – Scissor Lift…………………………………………………………………………………………..11-19
13865 – 48” Stabilizer Jacks………………………………………………………………………………..11-22
13887 – Stabilizer Jacks…………………………………………………………………………………….11-24
17166 – Scissor Truck Lincoln Lube System Installation……………………………………………….11-26
17341 – Chassis Lube Electric Grease Pump…………………………………………………………….11-28