A GMK 4100 is a multi-axle all terrain crane. It drives to the job on public roads, then sets up and lifts with its telescopic boom. A workshop taking on a used GMK 4100 that arrived without paperwork is the usual buyer for this set, since it puts every document for the machine in one download.
What this manual set helps you do
- Operate the crane by reading the operator manual, which covers controls, driving, driving modes, basic safety instructions and malfunctions in driving mode.
- Order parts from the parts manual, which has exploded views for groups like chassis, chassis frame, outriggers and duplex brake.
- Plan service work with the maintenance manual, which has run-in instructions, lubricants and consumables, torques and the spare parts required for maintenance.
- Trace faults in the hydraulic system and electrical system using the schematics.
- Verify details in the technical data and the Mercedes-Benz component manuals that come with the set.
Who this is for
A workshop or service company gets the most from it. The mechanic has the maintenance manual and schematics at the bench, and the parts desk works from the same set when ordering. A used crane dealer or exporter can also hand it over with the machine.
FAQ
Q: What do I receive and how is it organised?
A: One download with 178 files, 33 of them PDF, and 5,900 PDF pages in total. The operator manual (2,356 pages in 7 files) and parts manual (2,916 pages in 2 files) are in English and German. The maintenance manual (336 pages in 8 files) is in English. Schematics are 3 files, 211 pages.
Q: Which machine does it fit?
A: The GMK 4100 all terrain crane. The maintenance manual title also names the 4100-L.
Q: How does it help with a crane that came without paperwork?
A: You get the operator manual, parts manual, maintenance manual and schematics together, so the operator, the mechanic and the parts desk all work from the same documents. The set also has technical data, tutorials on CDs and software, and other documents.
Start the job with the full set for the GMK 4100 in hand, from daily operation to parts ordering and service.
📘 Show Index
Table of Contents:
Operator Manual Table of Contents
2,356 pages, 7 files
- Publication 3 112 647 (870 pages)
- Overview
- Identification
- EC Declaration of Conformity
- Documentation supplied
- Basic safety instructions
- Intended use
- Organisational measures
- Qualifications of the personnel
- Operating elements for driving
- Overview of the operating elements
- Short description of the operating elements
- turning off the engine for driving
- Starting the engine from the driver's cab
- Turning off the engine
- Air intake inhibitor
- Driving
- Before driving
- Operating the transmission
- Driving and turning off the truck crane
- Driving modes
- Driving modes
- Rigging work for driving with a trailer
- Malfunctions in driving mode
- Emergency stop switch
- What to do when a malfunction occurs in road traffic
- Towing the truck crane
- Technical information on the carrier
- Operating elements for crane operation
- Overview of the operating elements
- Short description of the operating elements
- Short description of the operating elements – driving from the crane cab
- turning off the engine – for crane operation
- Starting the engine – from the crane cab
- Starting the engine – with the hand-held control
- Turning off the engine
- Crane operation
- Before crane operation
- Operation of the safe load indicator
- Crane operation with main boom
- Rigging work
- Rigging work checklists for crane operation with the main boom
- Choosing a suitable site
- Rigging work after driving with a trailer
- Driving the rigged truck crane
- Safety instructions
- Route
- Before driving the rigged truck crane
- Malfunctions during crane operation
- Emergency stop switch
- What to do when a malfunction occurs during crane operation
- Fuses
- Technical information for the superstructure
- Publication 3 112 464 (310 pages)
- Publication 3 112 466 (298 pages)
- Additional pages: Centre of gravity of the swing-away lattice
- Validity
- Slinging
- Swing-away lattice in lattice construction
- Additional pages: Swing-away lattice in lattice construction
- Validity
- Transport dimensions and weights
- Slinging points
- Additional pages GMK 4100: Driving with a rigged crane
- Validity
- Reasons for the additional information
- Additional information
- Additional pages GMK 4100-L: Driving with a rigged crane
- Validity
- Reasons for the additional information
- Additional information
- Additional pages GMK 5095: Driving with a rigged crane
- Validity
- Reasons for the additional information
- Additional information
- Information
- About these operating instructions
- Basic safety instructions
- Intended use
- For operations planning
- Swing-away lattice
- Boom extension
- Auxiliary single-sheave boom top
- Swing-away lattice
- Validity
- Short description of the operating elements
- Rigging work checklists
- Boom extension
- Rigging work checklists
- Description of the rigging work
- Operation with boom extension
- Auxiliary single-sheave boom top
- removal
- Rigging the auxiliary single-sheave boom top
- Operation with the auxiliary single-sheave boom top
- Integrated heavy load lattice extension
- Checklists for rigging work
- Description of rigging work
- Operation with ISS
- Turning loads
- Prerequisites
- Setting the SLI
- Turning a load
- Driving with rigged crane
- Safety instructions
- Route
- Rigging modes and axle loads
- Maintenance
- Cleaning work
- Maintenance overview GMK 4100, GMK 4100-L
- Maintenance overview GMK 5095
- Publication 3 112 645 (854 pages)
- Motor starten vom Fahrerhaus aus
- CHECKLISTE: Starten des Motors
- Kontrollen vor dem Starten des Motors
- Display – Helligkeit einstellen
- Motor abstellen
- Motor starten – von der Krankabine aus
- CHECKLISTE: Starten des Motors
- Kontrollen vor dem Starten des Motors
- Helligkeit Display einstellen
- CraneSTAR System
- Motor für den Fahrbetrieb für Rüstarbeiten starten
- Motor von der Krankabine aus starten/abstellen
- Publication 3 112 307 en (24 pages)
Parts Manual Table of Contents
2,916 pages, 2 files
- Publication 3 172 249 (1,734 pages)
- Chassis
- Driver's Cab
- Carrier
- Optional Equipment
- Superstructure
- Telescopic Boom
- Chassis Frame
- Telescopic Jib
- Auxiliary Equipment General Arrangement
- List Of Spare Parts
- Drivers Cab
- Assembly Groups-contents Carrier
- Ass. Group
- Boom Support Assembly
- Hexagon Bolt
- Spring Washer
- Boom Support
- Hexagon Nut
- Bracket Of Jib, Assembly
- Groups-contents Carrier
- Group (g)
- Carrier Cpl
- Variants Axle Attachment
- Steering System
- Outriggers Cpl
- Compressed-air System
- Hydr. System
- Electr. Construction, Chassis
- Accessories
- Attaching Parts (plastic)
- Fastening For Plastic Parts
- Refrigerating System, Cpl
- Auxiliary Heating System
- Covering 2,75 M
- Covering 2,90 M
- Covering (standard)
- Step Middle Left
- Engine Covering
- Step Middle Right
- Ladder Holding
- Axle Attachment 8 X 6 X 8
- Free Running Wheel
- Duplex Brake
- Running Wheel
- Axle Attachment 8 X 8 X 8
- Axle Drive
- Wheel Drive
- Variants Axle Line
- Eddy-current Brake
- Simplex Brake
- E.- System Eddy Current Brake
- Variants Wheel Cpl
- Suspension Cylinder
- Steering
- All-wheel Steering
- Unlocking All-wheel Steering
- Outriggers
- Outriggers Front
- Outriggers Rear
- Drive Unit 8 X 6
- Drive Unit 8 X 8
- Engine – And Gear Assembly
- Diesel Engine
- Automatic Gear
- Transfer Gear Mounting
- Transfer Gear
- Suction Gas System
- Radiator Mounting
- Radiator Unit
- Diesel Tank Mounting
- Variants Exhaust Systems
- Exhaust System, Cpl
- Exhaust System With Spark Arrester
- Exhaust System With Spark Arrester (eminox)
- Exhaust Exhaust System With Soot Filter
- Exhaust System
- Cardan Shaft
- Fuel-diagram
- Compressed Air System Chassis
- Valve Carrier 1
- Relay Valve
- Double Check Valve
- Valve Carrier 2
- Pre.-assembly Step Left Compressed Air
- Air Drying Apparatus
- Pre.-assembly Step Right Compressed Air
- Magnet Valve
- 3/2-way Valve
- Brake Cylinder
- Hyd.-system Carrier
- Hoses
- Oil Tank, Cpl
- Oil Radiator
- Air-/oil Intercooler
- Hyd. Parts (on Step Right)
- Control Block
- Valve Unit Steering
- Valve Block Steering
- Emergency-steering Pump
- Hyd. Support
- Supporting Cylinder
- Blocking Valve Ng 12
- Valve Block
- Variants Steering Cylinder
- Steering Cylinder (zf)
- Steering Cylinder (hengstler)
- Steering Cylinder (weber)
- Central Lubrication Pump
- E:-parts, Battery Box
- Electr. Parts, Chassis
- Electr. Parts, Light
- E.-parts, Support Lighting
- Variants Lighting, Rear
- E.-parts Lighting, Rear
- Rear Light Lc8 Left Ece
- Rear Light
- E.-parts Lighting, Rear Usa
- Slip Ring Body
- Protecting Cap Assembly
- Laced Wiring Harness Battery Plus – Battery Minus
- Laced Wiring Harness Battery Plus – Main Switch
- Laced Wiring Harness Battery Minus – Frame
- E.-parts, Step Left
- E.-parts, Step Right
- Splash Guard
- Ladder Attachment
- Splash Guard (20,5" Tires)
- Cover Plate
- Towing Coupling
- Plate
- Covering Engine
- Side Plate
- Side Cover
- Frame
- Protective Cover
- Cooling Baffle 1
- Cooling Baffle 2
- Cooling Baffle 3
- Publication 3 146 155 (1,182 pages)
- COVERING 2,75 M
- COVERING 2,90 M
- COVERING (STANDARD)
- STEP MIDDLE LEFT
- COVERING ENGINE
- STEP MIDDLE RIGHT
- LADDER ATTACHMENT
- ATTACHING PARTS (PLATIC)
- BUMPER (WITH SUPPORT NUMBERPLATE)
- BUMPER (USA)
- BUMPER (WITHOUT SUPPORT NUMBERPLATE)
- STEP DRIVERS CAB LEFT
- STEP DRIVERS CAB RIGHT
- COVERING LEFT
- COVERING RIGHT
- FASTENING FOR PLASTIC PARTS
- AXLE ATTACHMENT CRANE CARRIER
- AXLE ATTACHMENT 8X8X8
- AXLE DRIVE
- WHEEL DRIVE
- DUPLEX BRAKE
- FREE RUNNING WHEEL
- RUNNING WHEEL
- SIMPLEX BRAKE
- VARIANTS AXLE LINE
- EDDY-CURRENT BRAKE (KLOFT)
- E.- SYSTEM EDDY-CURRENT BRAKE
- RELAY BOX
- EDDY-CURRENT BRAKE (TELMA)
Maintenance Manual Table of Contents
336 pages, 8 files
- Publication 3 112 528 (294 pages)
- General notes
- Instructions for using the maintenance manual
- Warnings and symbols
- Maintenance instructions
- Safety and environmental protection
- Safety rules
- Handling substances which are harmful to the environment
- Cleaning
- During the first three months
- After the first three months
- Overview of subassemblies easily damaged when cleaning
- Run-in regulations
- Maintenance overview
- Maintenance intervals
- Maintenance plans
- Periodic inspections
- Lubricants and consumables
- Lubricants
- Refrigerant
- Consumables
- Maintenance work on the carrier
- General instructions
- Symbols for maintenance work
- Engine
- Maintenance work on the superstructure
- General instructions
- Symbols for maintenance work
- Engine
- Longer periods out of service
- Taking out of service
- Checking
- Starting-up
- Torques
- Torques for retaining bolts
- Special torques
- Spare parts required for maintenance
- General information
- Lighting
- Spare parts for the carrier
- Appendix
- Table to determine the remaining theoretical service life on winch no
- Tilting play measurement report
- Publication 3 112 307 en (42 pages)
- Maintenance Manual General Instructions
- Safety and Environmental Protection
- Run-in Instructions
- Lubricants and Consumables
- Longer Periods Out of Service
- Torques
- Spare Parts Required for Maintenance
Also in this set
- Schematics (3 files, 211 pages)
- Technical data (3 files, 60 pages)
- Component manuals (10 files, 21 pages)
- CDs and software (137 files)
- Other documents (8 files)
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