Hyster J30-40XMT2 (H160 E807) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 1756

File Size: 74.38 MB (Speed Download Link)

Brand: Hyster

Model: J30-40XMT2 (H160 E807) Forklift

Type of Document: Service Manual

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Categories: Hyster PDF, PDF

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Hyster J30-40XMT2 (H160 E807) Forklift Service Manual

Hyster J30-40XMT2 (H160 E807) Forklift Index:

toc
- Troubleshooting and Adjustments With a Computer
- Safety Precautions Maintenance and Repair
- Computer System
  - Connect a PC to a Control Card
  - Installation
- HYTECH™ Windows Software Program
  - How to Start the Program
  - DEMO Mode
  - Selecting the Communications Port
  - Verification of Controller and Lift Truck
  - Select Lift Truck Series
  - Controller Card Register Parameter List
  - How to Change a Parameter
  - How to Save a Changed Parameter File
  - How to Load a Saved Parameter File
  - How to Show and Remove Saved Parameter Files
  - How to Return to Factory Default Settings
  - How to Save Changes to Control Card
  - How to View Status Codes
  - Saving Status Codes
  - How to Show and Remove Saved Status Code Files
  - Closing and Clearing Status Code List
  - How to View Saved Register Data and Saved Status Data
  - How to Save Register Data and Status Code Data In .RTF and .TXT
- GE Sentry™ Software Program
  - Installation
  - Description
  - How to Start GE SENTRY Program
  - How to Reset MIN and MAX Display
  - Graphing Mode
  - How to Exit GE SENTRY Program
tables
- Table 1. Cable Connections – Computer to Control
- Table 2. Adapter Pins (DB25F to DB9)
- Table 3. Plug-Z Connection

toc
- Troubleshooting and Adjustments With a Computer
- Safety Precautions Maintenance and Repair
- Computer System
  - Connect a PC to a Control Card
  - Installation
- HYTECH™ Windows Software Program
  - How to Start the Program
  - DEMO Mode
  - Selecting the Communications Port
  - Verification of Controller and Lift Truck
  - Select Lift Truck Series
  - Controller Card Register Parameter List
  - How to Change a Parameter
  - How to Save a Changed Parameter File
  - How to Load a Saved Parameter File
  - How to Show and Remove Saved Parameter Files
  - How to Return to Factory Default Settings
  - How to Save Changes to Control Card
  - How to View Status Codes
  - Saving Status Codes
  - How to Show and Remove Saved Status Code Files
  - Closing and Clearing Status Code List
  - How to View Saved Register Data and Saved Status Data
  - How to Save Register Data and Status Code Data In .RTF and .TXT
- GE Sentry™ Software Program
  - Installation
  - Description
  - How to Start GE SENTRY Program
  - How to Reset MIN and MAX Display
  - Graphing Mode
  - How to Exit GE SENTRY Program
tables
- Table 1. Cable Connections – Computer to Control
- Table 2. Adapter Pins (DB25F to DB9)
- Table 3. Plug-Z Connection

toc
- Mast Repairs
- Safety Precautions Maintenance and Repair
- General
- Safety Procedures When Working Near Mast
- Fork Repair
  - Remove
  - Install
- Carriages Repair
  - Standard Carriage, Remove
  - Hang-On Sideshift Carriage, Remove
  - Standard Carriage and Hang-On Sideshift Carriage, Repair
  - Standard Carriage, Install
  - Hang-On Sideshift Carriage, Install
  - Integral Sideshift Carriage
- Mast Repair
  - Remove
  - Two-Stage LFL and Two-Stage FFL Masts, Disassemble
  - Three-Stage FFL Mast
  - Two-Stage LFL and Two-Stage FFL Mast, Assemble
  - Three-Stage FFL Mast, Assemble
  - Install
- Lift Cylinders Repair
  - Main Lift Cylinders, Remove
  - Free-Lift Cylinder, Remove
  - Cylinders, Disassemble
  - Clean and Inspect
  - Cylinders, Assemble
  - Main Lift Cylinders, Install
  - Free-Lift Cylinder, Install
- Header Hose Arrangements
  - Two-Stage LFL Mast, New Hose Install
  - Two-Stage LFL Mast, Adjust Hoses After Installation
  - Two-Stage FFL Mast, New Hose Install
  - Two-Stage FFL Mast, Adjust Hoses After Installation
  - Three-Stage FFL Mast, New Hose Install
  - Three-Stage FFL Mast, Adjust Hoses After Installation
- Header Hose Arrangement
  - Two-Stage LFL Mast, New Hose Install
  - Two-Stage LFL Mast, Adjust Hoses After Installation
  - Two-Stage FFL Mast, New Hose Install
  - Two-Stage FFL Mast, Adjust Hoses After Installation
  - Three-Stage FFL Mast, New Hose Install
  - Three-Stage FFL Mast, Adjust Hoses After Install
- Lift and Tilt System Leak Check
  - Lift Cylinders Leak Check
  - Tilt Cylinders Leak Check
- Tilt Cylinders Adjustment
- Lift Chains Adjustment
- Mast Adjustment
- Carriage Adjustment
- Troubleshooting
tables
- Table 1. Hook-Type Carriage Chain Adjustment
- Table 2. Pin-Type Carriage Chain Adjustment