Description

Ingersoll Rand ECM590 Crawler Drilling Machine Parts Manual (R11000 11155 & 11158)

Ingersoll Rand ECM590 Crawler Drilling Machine Index:

GENERAL ASSEMBLY . . . . . . . . . . . . . . . . PL6014 1.0 1.0
ECM590 Service Items . . . . . . . . . . . . . . . . . PL6014 1.1 1.1
MAIN FRAME ASSEMBLY . . . . . . . . . . . . . PL6013 2.0 2.0 Stop with 11000
MAIN FRAME ASSEMBLY . . . . . . . . . . . . . PL6013 2.0–1 Starting with 11001/ Stop with 11003
MAIN FRAME ASSEMBLY . . . . . . . . . . . . . PL6013 2.0–2 Starting with 11004/ Stop with 11011
MAIN FRAME ASSEMBLY . . . . . . . . . . . . . PL6013 2.0–3 Starting with 11012/ Stop with 11027
UNDERCARRIAGE . . . . . . . . . . . . . . . . . . . . PL6013 2.0–4 Starting with 11028
Oscillation Cylinder Assembly . . . . . . . PL6013 2.1 2.1
Oscillation Cylinder Assembly . . . . . . . . PL6013 2.1–1 2.1–1
Oscillation Cylinder Assembly . . . . . . . . PL6013 2.1–2 2.1–2
TRACK ASSEMBLY . . . . . . . . . . . . . . . . . . . PL6013 3.0 3.0/ Stop with 11003
TRACK ASSEMBLY . . . . . . . . . . . . . . . . . . . PL6013 3.0–1 Starting with 11004/ Stop with 11011
TRACK ASSEMBLY . . . . . . . . . . . . . . . . . . . PL6013 3.0–2 Starting with 11012
Track Chain Assembly . . . . . . . . . . . . . . PL6005 3.1 3.1
Track Roller Assembly . . . . . . . . . . . . . . PL6000 3.2 3.2/ Stop with 11003
Track Roller Assembly . . . . . . . . . . . . . . PL6013 3.2 Starting with 11004
Idler Wheel Assembly . . . . . . . . . . . . . . . PL6002 3.3–1 3.3–1
Propel Drive Assembly . . . . . . . . . . . . . . PL6018 3.4 Starting with 11011
Final Drive Assembly . . . . . . . . . . . . . . . PL6013 3.8 3.8
Carrier Roller Assembly . . . . . . . . . . . . . PL6001 3.10 3.10
BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . PL6014 4.0 4.0
Boom Swing Cylinder Assembly . . . . . . PL6013 4.1 4.1
Boom Swing Cylinder Assembly . . . . . . PL6013 4.1–1 4.1–1
Boom Lift Cylinder Assembly . . . . . . . . PL6013 4.2 4.2
Boom Lift Cylinder Assembly . . . . . . . . PL6013 4.2–1 4.2–1
Boom Extension Cylinder Assembly . . PL6014 4.3 4.3
Boom Extension Cylinder Assembly . . PL6014 4.3–1 4.3–1
DUMP AND SWING ASSEMBLY . . . . . . . . PL6013 5.0 5.0
Guide Dump Cylinder Assembly . . . . . . PL6013 5.1 5.1
Guide Dump Cylinder Assembly . . . . . . PL6013 5.1–1 5.1–1
Guide Swing Cylinder Assembly . . . . . . PL6013 5.2 5.2
Guide Swing Cylinder Assembly . . . . . . PL6013 5.2–1 5.2–1
DRILL GUIDE EXTENSION ASSEMBLY . PL6013 6.0 6.0
Extension Cylinder Assembly . . . . . . . . . PL6000 6.1 6.1
Extension Cylinder Assembly . . . . . . . . . PL6013 6.1 6.1
DRILL GUIDE MOUNTING PARTS . . . . . . . PL6014 7.0 7.0
Drill Guide Assembly . . . . . . . . . . . . . . . . PL6014 7.1 7.1/ Stop with 11046
Drill Guide Assembly . . . . . . . . . . . . . . . . PL6014 7.1–1 Starting with 11047
Centralizer/Footpiece Assembly . . . . . . . PL6013 7.5 7.5
Rod Rack Assembly . . . . . . . . . . . . . . . . . PL6013 7.11 7.11

Drill Mounting Plate Assembly . . . . . . . . . . . . . . . . . PL6014 7.12 7.12 Stop with 11046
Drill Mounting Plate Assembly . . . . . . . . . . . . . . . . . PL6014 7.12–1 Starting with 11047
Drill Console Assembly . . . . . . . . . . . . . . . . . . . . . . . PL6013 7.17 7.17 Stop with 11032
Drill Console Assembly . . . . . . . . . . . . . . . . . . . . . . . PL6013 7.17–1 Starting with 11033
Hydraulic Centralizer Cylinder Assembly . . . . . . . . PL6013 7.18 7.18 Stop with 11036
Hydraulic Centralizer Cylinder Assembly . . . . . . . . PL6013 7.18–1 Starting with 11041
Hydraulic Centralizer Cylinder Assembly . . . . . . . . PL6013 7.18–2 Starting with 11037/Stop with 11040
Hydraulic Motor Assembly . . . . . . . . . . . . . . . . . . . . PL6018 7.21 7.21 Stop with 11032
Hydraulic Motor Assembly . . . . . . . . . . . . . . . . . . . . PL6018 7.21–1 Starting with 11033
Pickup Pot Assembly . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 7.22 7.22 Stop with 11011
Pickup Pot Assembly . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 7.22–1 Starting with 11012
Hydraulic Dusthood Cylinder Assembly . . . . . . . . . PL6013 7.23 7.23 Stop with 11032
Hydraulic Dusthood Cylinder Assembly . . . . . . . . . PL6013 7.23–1 Starting with 11033
Dusthood Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 7.24 7.24 Stop with 11032
Dusthood Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 7.24–1 Starting with 11033
Rod Changer Installation . . . . . . . . . . . . . . . . . . . . . PL6014 7.30 7.30 Stop with 11012
Rod Changer Installation . . . . . . . . . . . . . . . . . . . . . PL6014 7.30–1 Starting with 11013/Stop with 11046
Rod Changer Installation . . . . . . . . . . . . . . . . . . . . . PL6014 7.30–2 Starting with 11047
Rod Changer Assembly . . . . . . . . . . . . . . . . . . . . . . PL6014 7.30.1 Starting with 11013
Sleeve Retainer Assembly
(For Machines w/o Reverse Percussion) . . . . . . . PL6014 7.31 7.31
Sleeve Retainer Assembly
(For Machines wIth Reverse Percussion) . . . . . . . PL6014 7.31.1 7.31.1
Hose Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . PL6014 7.33 7.33 Stop with 11016
Hose Carrier Assembly . . . . . . . . . . . . . . . . . . . . . . . PL6014 7.33–1 Starting with 11017
Guide Hose Installation . . . . . . . . . . . . . . . . . . . . . . . PL6014 7.40 Starting with 11047
AIR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 8.0 8.0
Main Frame Air Piping . . . . . . . . . . . . . . . . . . . . . . . . PL6013 8.1 8.1 Stop with 11006
Main Frame Air Piping . . . . . . . . . . . . . . . . . . . . . . . . PL6013 8.1–1 Starting with 11007
Drill Guide Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 8.3 8.3 / Stop with 11006
Drill Guide Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 8.3–1 Starting with 11007/ Stop with 11046
Drill Guide Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 8.3–2 Starting with 11047
Lubricator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 8.10 8.10
Separator Tank Assembly . . . . . . . . . . . . . . . . . . . . . PL6013 8.12 8.12
Air Compressor Assembly . . . . . . . . . . . . . . . . . . . . . PL6014 8.13 8.13
Air End Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 8.14 8.14
Unloader Valve Assembly . . . . . . . . . . . . . . . . . . . . . . PL6005 8.15 8.15
Blow Air Valve Assembly . . . . . . . . . . . . . . . . . . . . . . PL6013 8.24 8.24
Compressor Oil Piping . . . . . . . . . . . . . . . . . . . . . . . . PL6013 8.25 8.25
Lubricator System . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 8.26 8.26
Drifter Lubrication System . . . . . . . . . . . . . . . . . . . . . PL6014 8.27 8.27 Stop with 11046
Drifter Front Head Lube System . . . . . . . . . . . . . . . . PL6014 8.27–1 Starting with 11047
(CONTINUED)
S/N Index–1, PL6014 Page–4
NAME OF ASSEMBLY
Components of an assembly
are indented.
Section
No.
Starting
with
11000
Check Serial Number of
Drilling Machine.
The serial number column includes the Parts List Section Numbers
applicable to the machines bearing the starting Serial Number at the
top of the column and within the Serial Number column.
Stop
With
Manual
No.
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 9.0 9.0
Main Hydraulic Piping — Positioning Controls — Mainframe . . . . . PL6013 9.1.1 9.1.1
Main Hydraulic Piping — Positioning Controls — Drill Guide . . . . PL6013 9.1.2 9.1.2
Hydraulic Piping — Tram and Brake System . . . . . . . . . . . . . . . . . PL6013 9.1.3 9.1.3 Stop with 11012
Hydraulic Piping — Tram and Brake System . . . . . . . . . . . . . . . . . PL6013 9.1.3–1 Starting with 11013
Hydraulic Piping — Hydraulic Filter and Return System . . . . . . . PL6013 9.1.4 9.1.4 Stop with 11006
Hydraulic Piping — Hydraulic Filter and Return System . . . . . . . PL6013 9.1.4–1 Starting with 11007/
Stop with 11014
Hydraulic Piping — Filter and Return System . . . . . . . . . . . . . . . . . PL6013 9.1.4–2 Starting with 11015
Hydraulic Piping — Fan System . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 9.1.5 9.1.5 Stop with 11046
Hydraulic Piping — Fan System . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 9.1.5–1 Starting with 11047
Hydraulic Piping — Rod Changer and Sleeve Retainer System . PL6014 9.1.6 9.1.6 Stop with 11012
Hydraulic Piping — Rod Changer and Sleeve Retainer System . PL6014 9.1.6–1 Starting with 11013/
Stop with 11046
Hydraulic Piping — Rod Changer and Sleeve Retainer System . PL6014 9.1.6–2 Starting with 11047
Hydraulic Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6005 9.3 9.3
Hydraulic Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 9.3 9.3
Hydraulic Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 9.3 9.3
Hydraulic Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 9.3.1 9.3.1
Hydraulic Pump System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 9.4 9.4
Hydraulic Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 9.5 9.5
Pilot Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6005 9.7 9.7
Tram Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 9.9 9.9
Fill Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6005 9.15 9.15 Stop with 11006
Fill Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6018 9.15 Starting with 11007
Hydraulic Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 9.16 9.16 Stop with 11046
Hydraulic Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 9.16–1 Starting with 11047
Drill Guide Hydraulic Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 9.19 9.19 Stop with 11006
Drill Guide Hydraulic Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 9.19–1 Starting with 11007/
Stop with 11046
Drill Guide Hydraulic Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 9.19–2 Starting with 11047
Hydraulic Valve Assembly (Feed Valve) . . . . . . . . . . . . . . . . . . . . . PL6018 9.20 9.20
Hydraulic Valve Assembly (Shift Valve) . . . . . . . . . . . . . . . . . . . . . PL6013 9.28 9.28
Hydraulic Valve Assembly (Dust Collector Valve) . . . . . . . . . . . . . PL6013 9.28.1 9.28.1
Hydraulic Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 9.28.2 9.28.2
Hydraulic Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 9.30 9.30
NAMEPLATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 10.0 10.0
Nameplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 10.1 10.1 Stop with 11010
Nameplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 10.1–1 Starting with 11011
Safety Nameplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 10.6 10.6 Stop with 11014
Safety Nameplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 10.6–1 Starting with 11015
Drill Console Nameplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 10.7 10.7
OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 11.0 11.0
Rock Drill Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 11.0 11.0
Thread Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 11.0 11.0
Bushing Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 11.0 11.0
Reverse Percussion Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 11.22 11.22
Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 11.23 11.23

OPTIONAL EQUIPMENT (Cont) . . . . . . . . . . . . PL6014 11.0 11.0
Track Guard Assembly . . . . . . . . . . . . . . . . . PL6013 11.24 11.24
Dust Collector Separator . . . . . . . . . . . . . . . . PL6018 11.27–1 Starting with 11004
STANDARD EQUIPMENT . . . . . . . . . . . . . . . . . . PL6014 12.0 12.0
Tools and Accessories . . . . . . . . . . . . . . . . . . PL6013 12.4 12.4
VAPOSOL Dust Control System . . . . . . . PL6013 12.5 12.5
Enclosure Assembly . . . . . . . . . . . . . . . . . . . PL6013 12.7 12.7 Stop with 11054
Enclosure Assembly . . . . . . . . . . . . . . . . . . . PL6013 12.7–1 Starting with 11055
Dust Collector System . . . . . . . . . . . . . . . . . . PL6014 12.8 12.8 Stop with 11006
Dust Collector System . . . . . . . . . . . . . . . . . . PL6014 12.8–1 Starting with 11007
Dust Collector Assembly . . . . . . . . . . . . . . . . PL6013 12.9 12.9 Stop with 11006
Dust Collector Assembly . . . . . . . . . . . . . . . . PL6013 12.9–1 Starting with 11007
Angle Indicator Assembly . . . . . . . . . . . . . . . PL6013 12.12 12.12
Reverse Percussion Conversion . . . . . . . . . PL6014 12.16 12.16
Reverse Percussion Installation Kit . . . . . . . PL6014 12.17 12.17
Accumulator Charge Kit . . . . . . . . . . . . . . . . PL6013 12.19 12.19
ENGINE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 13.0 13.0
Engine Installation . . . . . . . . . . . . . . . . . . . . . PL6014 13.1 13.1 Stop with 11006
Engine Installation . . . . . . . . . . . . . . . . . . . . . PL6014 13.1–1 Starting with 11007
Engine Assembly . . . . . . . . . . . . . . . . . . . . . . PL6014 13.2 13.2 Stop with 11054
Engine Assembly . . . . . . . . . . . . . . . . . . . . . . PL6014 13.2–1 Starting with 11055
Throttle Regulator System . . . . . . . . . . . . . . PL6013 13.4 13.4 Stop with 11054
Throttle Regulator System . . . . . . . . . . . . . . PL6013 13.4–1 Starting with 11055
Throttle Cylinder Assembly . . . . . . . . . . . . . . PL6014 13.4.1 Starting with 11055
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 13.5 13.5 Stop with 11010
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 13.5–1 Starting with 11011 Stop with 11054
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 13.5–2 Starting with 11055
Air Intake Assembly . . . . . . . . . . . . . . . . . . . . PL6013 13.6 13.6
Engine Air Cleaner Assembly . . . . . . . . . . . . PL6013 13.7 13.7
Compressor Air Cleaner Assembly . . . . . . . PL6013 13.7–113.7–1
Engine Precleaner Assembly . . . . . . . . . . . . PL6013 13.8 13.8
Compressor Precleaner Assembly . . . . . . . PL6013 13.8–113.8–1
Exhaust Assembly . . . . . . . . . . . . . . . . . . . . . PL6013 13.12 13.12 Stop with 11054
Exhaust Assembly . . . . . . . . . . . . . . . . . . . . . PL6013 13.12–1 Starting with 11055
Cold Start System . . . . . . . . . . . . . . . . . . . . . PL6013 13.14 13.14
Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . PL6013 13.15 13.15 Stop with 11046
Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . PL6013 13.15–1 Starting with 11047
Prefilter Assembly . . . . . . . . . . . . . . . . . . . . . PL6013 13.16 13.16 Stop with 11010
Prefilter Assembly . . . . . . . . . . . . . . . . . . . . . PL6013 13.16–1 Starting with 11011
Battery Box Assembly . . . . . . . . . . . . . . . . . . PL6013 13.18 13.18
(CONTINUED)
NOTE: THESE PARTS MUST BE USED TOGETHER DUE TO RELOCATION OF THE EXHAUST SYSTEM.
S/N Index–1, PL6014 Page–6
NAME OF ASSEMBLY
Components of an assembly
are indented.
Section
No.
Starting
with
11000
Check Serial Number of
Drilling Machine.
The serial number column includes the Parts List Section Numbers
applicable to the machines bearing the starting Serial Number at the
top of the column and within the Serial Number column.
Stop
With
Manual
No.
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 14.0 14.0
Electrical Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 14.1 14.1 Stop with 11006
Electrical Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 14.1–1 Starting with 11007
Instrument and Control Panel Assembly . . . . . . . . . . . . . . . . . PL6013 14.2 14.2
Drill Guide Electrical Assembly . . . . . . . . . . . . . . . . . . . . . . . . . PL6013 14.3 14.3
ECM590 SYSTEM SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 21.0 — — — —
Air/Oil/Water Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 21.1 ——–
Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 21.2 ——–
Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6014 21.3 ——–
INSTRUCTION MANUAL FOR CRAWLAIR DRILLING MACHINE ECM490/ECM590 . . . . . . IM6013
REPAIR MANUAL FOR CRAWLAIR DRILLING MACHINE ECM490/ECM590 . . . . . . . . . . . RM6013
SAFETY MANUAL FOR CRAWLAIR DRILLING MACHINE ECM490/ECM590 . . . . . . . . . . SM6013
PARTS LIST FOR YH80 DRIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6036
INSTRUCTION MANUAL FOR YH80 DRIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IM6036
PARTS LIST FOR YH80A DRIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6105
INSTRUCTION MANUAL FOR YH80A DRIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IM6105