John Deere 744J and 824J Loaders Operator Manual (OMT182029)

Format: PDF (Printable Document)

File Language: English

File Pages: 258

File Size: 7.36 MB (Speed Download Link)

Brand: John Deere

Model: 744J and 824J Loaders

Book No: OMT182029

Type of Document: Operator Manual

Categories: John Deere PDF, PDF

$ 40

John Deere 744J and 824J Loaders Operator Manual (OMT182029)

John Deere 744J and 824J Loaders Index:

Contents
- Safety—Safety Features
  - Safety and Operator Convenience Features
- Safety—General Precautions
  - Recognize Safety Information
  - Follow Safety Instructions
  - Operate Only If Qualified
  - Wear Protective Equipment
  - Avoid Unauthorized Machine Modifications
  - Add Cab Guarding For Special Uses
  - Inspect Machine
  - Stay Clear of Moving Parts
  - Avoid High-Pressure Oils
  - Beware of Exhaust Fumes
  - Prevent Fires
  - Prevent Battery Explosions
  - Handle Chemical Products Safely
  - Dispose of Waste Properly
  - Prepare for Emergencies
- Safety—Operating Precautions
  - Use Steps and Handholds Correctly
  - Start Only From Operator’s Seat
  - Use and Maintain Seat Belt
  - Prevent Unintended Machine Movement
  - Avoid Work Site Hazards
  - Use Special Care When Operating Loader
  - Keep Riders Off Machine
  - Avoid Backover Accidents
  - Avoid Machine Tip Over
  - Operating on Slopes
  - Operating or Traveling On Public Roads
  - Inspect and Maintain ROPS
  - Add and Operate Attachments Safely
- Safety—Maintenance Precautions
  - Park And Prepare For Service Safely
  - Service Cooling System Safely
  - Remove Paint Before Welding or Heating
  - Make Welding Repairs Safely
  - Drive Metal Pins Safely
- Safety—Safety Signs
  - Safety Signs
- Operation—Operator’s Station
  - Levers
  - Pedals
  - Deluxe Monitor Panel
  - Deluxe Monitor Panel Functions
  - Console Switches and Accessories (Single Lever Design)
  - Console Switch and Accessory Functions (Single Lever Design)
  - Console Switches and Accessories (Two Lever Design)
  - Console Switch and Accessory Functions (Two Lever Design)
  - Monitor Display Unit
  - Monitor Display Unit—Normal Display
  - Monitor Display Unit—Accessory Menu—Clutch Cut-Off (A 01)
  - Monitor Display Unit—Accessory Menu—Quick Shift Mode (A 02)
  - Monitor Display Unit—Accessory Menu—Auto Mode to First (A 03)
  - Monitor Display Unit—Accessory Menu—Job Timer Mode (A 04)
  - Monitor Display Unit—Accessory Menu—Stop Watch Mode (A 05)
  - Monitor Display Unit—Accessory Menu—0.1 Hour Meter Mode (A 06)
  - Monitor Display Unit—Accessory Menu—Metric Units Mode (A 07)
  - Monitor Display Unit—User Diagnostics Menu—Service Codes (d 01)
  - Monitor Display Unit–User Diagnostics Menu
    - Continuity Check (d 02)
  - Monitor Display Unit—User Diagnostics Menu
    - Battery Monitor (d 03)
    - Engine Sensors (d 04)
    - Transmission Sensors (d 05)
    - Hydraulic Sensors (d 06)
    - Fuel Sensor (d 07)
    - (d08)-Not Used
  - Monitor Display Unit–User Diagnostics Menu
    - Spin Control Mode (d 09)
  - Monitor Display Unit—User Diagnostics Menu
    - Machine I.D. Mode (d 10)
  - Horn Button
  - Turn Signals
  - Heating and Air Conditioning Controls
  - Air Flow Knob
  - Adjusting Steering Wheel Tilt
  - Opening and Securing Side Door
  - Opening Side Window/Secondary Exit
  - Opening Rear Side Window
  - Adjusting Seat
  - Seat Belt
  - 12-Volt Power Plug
- Operation—Operating the Machine
  - Inspect Machine Daily Before Starting
  - Check Instruments Before Starting
  - Starting the Engine
  - Starting Fluid—If Equipped (Cold Weather Starting Aid)
  - Battery
    - Using Booster Batteries—24 Volt System
  - Engine Air Heater—If Equipped
  - Using Coolant Heater—If Equipped
  - Warm-Up
  - Cold Weather Warm-Up
  - Spin Control—If Equipped
  - Neutral Lock
  - Shifting the Transmission
  - Park Brake Switch
  - Boom and Bucket Control Lever
    - One Lever Design
    - Two Lever Design
  - Quick Shift Switch
  - Ride Control—If Equipped
  - Secondary Steering—If Equipped
  - Differential Lock Switch
  - Boom Height Kickout Adjustment
  - Return-to-Carry Kickout Adjustment
  - Return-To-Dig Adjustment
  - Fork Attachment
  - Arm Attachment
  - Parking the Machine
  - Loading Machine on a Trailer
  - Towing Procedure
  - Lifting the Machine
- Maintenance—Machine
  - Diesel Fuel
  - Low Sulfur Diesel Fuel Conditioner
  - Testing Diesel Fuel
  - Handling and Storing Diesel Fuel
  - Alternative And Synthetic Lubricants
  - Diesel Engine Break-In Oil
  - Diesel Engine Oil
  - Transmission, Hydraulic System, Park Brake, and Differential Oil
  - Grease
  - Diesel Engine Coolant
- Maintenance—Periodic Maintenance
  - Service Your Machine at Specified Intervals
  - Check the Monitor Display Unit Regularly
  - Prepare Machine for Maintenance
  - Locking Machine Frame
  - Boom Lock
  - Opening Engine Side Shields and Service Doors
  - Opening Grille Door
  - Fuel Tank
  - Check Windshield Washer Fluid Level
  - Maintenance and Repair Record Keeping System
  - OILSCAN PLUS®, COOLSCAN PLUS®, and 3-Way Coolant Test Kit
  - Service Intervals
  - Required Parts
- Maintenance—As Required
  - Check Tire Pressure
  - Tire Pressures (744J)
  - Tire Pressures (824J)
  - Tighten Wheel Retainer Cap Screws
  - Replace Air Cleaner Elements
  - Check Air Inlet Cover
  - Inspect Serpentine Belts
  - Drain Fuel Tank Sediment
  - Inspect Fuel Filler Drain Hose and Tank Breather Hose
  - Drain Primary Fuel Filter
  - Replace Primary Fuel Filter
  - Clean Water Separator Bowl
- Maintenance—Every 10 Hours or Daily
  - Check Recovery Tank Coolant Level
  - Clean Air Cleaner Dust Unloader Valve
  - Check Engine Oil Level
  - Check Hydraulic Oil Level
  - Check Transmission Oil Level
- Maintenance—After 100 Hours
  - Change Engine Break-In Oil and Replace Filter
  - Change Transmission Oil
  - Replace Transmission Oil Filter
- Maintenance—Every 100 Hours
  - Grease Loader Linkage and Cylinder Pivots
  - Grease Front Steering Cylinder Pivots
  - Grease Oscillating Rear Axle and Rear Steering Cylinder Pivots
  - Check Cab Fresh Air Filter—If Equipped
  - Check Cab Recirculating Air Filter
- Maintenance—Every 250 Hours
  - Grease Front Driveline Sliding Joints
  - Check Radiator Coolant Level
  - Change Engine Oil and Replace Filter
- Maintenance—Every 500 Hours
  - Grease Rear Driveline Sliding Joint and U-Joints
  - Check Air Intake Hoses
  - Check Battery Electrolyte Level and Terminals
  - Replace Primary Fuel Filter
  - Replace Primary Fuel Filter Strainer
  - Replace Hydraulic System Return Filters
  - Replace Hydraulic Reservoir Breather Filter
  - Replace Transmission Oil Filter
  - Check Park Brake Oil Level
  - Check Front Differential Oil Level—If Equipped With Differential Lock Axle
  - Check Rear Differential Oil Level—If Equipped With Differential Lock Axle
  - Check Front Differential Oil Level—If Equipped With Standard Axle
  - Check Rear Differential Oil Level—If Equipped With Standard Axle
- Maintenance—Every 1000 Hours
  - Replace Air Cleaner Dust Unloader Valve
  - Replace Air Cleaner Elements
  - Clean Engine Crankcase Vent Tube
  - Check Radiator Hoses
  - Change Transmission Oil
  - Grease Frame Hinge Pivots
  - Change Park Brake Oil
  - Check Park Brake
- Maintenance—Every 2000 Hours
  - Check and Adjust Engine Valve Lash and Electronic Injector Preload
- Maintenance—Every 3000 Hours
  - Change Hydraulic System Oil
  - Clean Hydraulic System Strainer
  - Replace Differential Lock Return Filter(s)—If Equipped
  - Change Front and Rear Differential Oil
- Miscellaneous—Machine
  - Draining the Cooling System
  - Cooling System Fill and Deaeration Procedure
  - Replacing Engine Vibration Damper
  - Adjusting Pilot Controller Tower
  - Checking Fuel Tank Vent Hose
  - Bleeding Fuel System
  - Cleaning Water Separator Bowl
  - Checking Fire Extinguisher—If Equipped
  - Precautions for Alternator and Regulator
  - Handling, Checking And Servicing Batteries Carefully
  - Batteries
    - Using Charger
    - Remove and Install
  - Replacing Fuses
  - Fuse (Blade-Type) Color Codes
  - Resetting Circuit Breakers
  - Replacing Halogen Bulbs
  - Checking Neutral Start System
  - Servicing Air Conditioning System—If Equipped
  - Welding On Machine
  - External Service Brake Inspection
  - Checking Brake Accumulators
  - Checking Ride Control Accumulator—If Equipped
  - Bleeding Brakes
  - Radiator, Oil Cooler, and Charge Air Cooler
    - Cleaning Procedure
  - Service Recommendations For STC®1 Fittings
  - Do Not Service Control Valves, Cylinders, Pumps or Motors
  - Keep ROPS Installed Properly
  - Hardware Torque Specifications
  - Metric Bolt and Screw Torque Values
  - Unified Inch Bolt and Screw Torque Values
- Miscellaneous—Operational Checkout
  - Operational Checkout
  - Checking and Clearing Diagnostic Trouble Codes From Monitor