Kessler W 2500 Transfer Case Service Manual

A transfer case, also called a distribution gearbox, splits drive from the engine or transmission and sends it to the axles on a multi-axle machine. On a crane carrier, it's the gearbox that keeps power going to every driven axle. Technicians reach for the service manual when the unit is leaking, noisy or due for a rebuild, and they need the workshop procedure before pulling it out of the carrier.

What this manual helps you do

• Follow the removal and installation sequence for the W 2500 transfer gearbox.
• Rebuild the unit using the disassembly and assembly procedures.
• Check shafts and gear sets for wear before you decide what to replace.
• Set and verify adjustments during inspection and adjustment work.
• Trace how the gearbox is meant to work from the description and function material.

Who this is for

A crane service technician or rental fleet mechanic who has a Demag machine with a Kessler W 2500 transfer gearbox in the shop. It also suits independent repair shops and dealer technicians who rebuild gearboxes in-house and want a workshop reference on the bench instead of guesswork.

FAQ

Q: What do I receive and how is it organised?

A: You get one PDF file of 45 pages in English (multilingual). It is the complete W 2500 Transfer Gearbox Service Manual, and a service manual like this is usually laid out around description, removal, disassembly and inspection.

Q: Which machine and component does it fit?

A: It is written for the Kessler W 2500 transfer case, which is used on Demag machines. Check the gearbox designation on your unit against W 2500 before you order.

Q: How does it fit the job I'm doing?

A: If you're removing, repairing or rebuilding the transfer gearbox, this is the workshop document for that task. You'd expect to find the procedures you need laid out in the order you'd work through them.

Open it next to the gearbox, follow the procedures in sequence, and you'll have a clear path from removal to reinstallation.

Click here to view the preview (PDF)

Table of Contents:

General outline of the sections covered in a service manual of this type. Actual chapter numbering and section names vary by model and edition.

• Foreword and safety information
• General information and specifications
• Description and function
• Removal and installation
• Disassembly and assembly
• Shafts and gear sets
• Inspection and adjustment
• Troubleshooting
• Service data

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