Format: PDF (Printable Document)
File Language: English
File Pages: 250
File Size: 87.45 MB (Speed Download Link)
Brand: Kohler
Model: KD2000-KD2500 Industrial Generator Sets
Book No: tp7147
Type of Document: Wiring Diagrams
$ 40
These KD2000–KD2500 industrial generator sets usually sit in plants, data centers, or large facilities, carrying the load when utility power drops. This wiring diagram set is what I’d pull out when I’m chasing control or starting issues on the APM603-controlled units. It helps you trace wire routing, match connector IDs, and confirm you’ve landed every conductor where the controller and alternator expect it. For example, if the starter won’t engage after a harness repair, this is what I’d use to follow the start circuit from the controller output all the way to the starter contactor and isolate where the signal dies.
Applications & Use Cases
FAQ
Q: Can I use this wiring diagram on a tablet at the genset?
A: Yes, it’s practical on a tablet; you can zoom in on connector callouts and wire IDs while probing with a meter.
Q: Is it worth printing parts of this diagram?
A: Many techs print the key sheets they use most, mark test points and readings, and keep them in a plastic sleeve at the generator.
Safety Note
Always de-energize and lock out the generator and connected circuits before disconnecting, rerouting, or testing any wiring.
Drawing Number Page
APM603 Controller, Up to 480 Volt Alternators
Single Starter
Point-to-Point Wiring Diagram
GM107907A-1 131
GM107907A-2 132
GM107907A-3 133
GM107907A-4 134
GM107907A-5 135
GM107907A-6 136
GM107907A-7 137
GM107907A-8 138
GM107907A-9 139
GM107907A-10 140
GM107907A-11 141
GM107907A-12 142
Schematic Diagram
ADV-9143A-1 15
ADV-9143A-2 16
ADV-9143A-3 17
ADV-9143A-4 18
ADV-9143A-5 19
ADV-9143A-6 20
ADV-9143A-7 21
ADV-9143A-8 22
ADV-9143A-9 23
ADV-9143A-10 24
ADV-9143A-11 25
ADV-9143A-12 26
Enclosure Wiring
ADV-8900C-1 (1 Phase, 100 Amp) 11
ADV-8900C-2 (3 Phase, 125 Amp) 12
ADV-8900C-3 (1 Phase, 200 Amp) 13
ADV-8900C-4 (3 Phase, 200 Amp) 14
Redundant Starter
Point-to-Point Wiring Diagram
GM107910A-1 166
GM107910A-2 167
GM107910A-3 168
GM107910A-4 169
GM107910A-5 170
GM107910A-6 171
GM107910A-7 172
GM107910A-8 173
GM107910A-9 174
GM107910A-10 175
GM107910A-11 176
GM107910A-12 177
Schematic Diagram
ADV-9146A-1 49
ADV-9146A-2 50
ADV-9146A-3 51
ADV-9146A-4 52
Group 1
Drawing Number Page
APM603 Controller, Up to 480 Volt Alternators
Redundant Starter (continued)
ADV-9146A-5 53
ADV-9146A-6 54
ADV-9146A-7 55
ADV-9146A-8 56
ADV-9146A-9 57
ADV-9146A-10 58
ADV-9146A-11 59
ADV-9146A-12 60
Enclosure Wiring
ADV-8900C-1 (1 Phase, 100 Amp) 11
ADV-8900C-2 (3 Phase, 125 Amp) 12
ADV-8900C-3 (1 Phase, 200 Amp) 13
ADV-8900C-4 (3 Phase, 200 Amp) 14
APM603 Controller, 600 Volt Alternators
Single Starter
Point-to-Point Wiring Diagram
GM107908A-1 143
GM107908A-2 144
GM107908A-3 145
GM107908A-4 146
GM107908A-5 147
GM107908A-6 148
GM107908A-7 149
GM107908A-8 150
GM107908A-9 151
GM107908A-10 152
GM107908A-11 153
GM107908A-12 154
Schematic Diagram
ADV-9144A-1 27
ADV-9144A-2 28
ADV-9144A-3 29
ADV-9144A-4 30
ADV-9144A-5 31
ADV-9144A-6 32
ADV-9144A-7 33
ADV-9144A-8 34
ADV-9144A-9 35
ADV-9144A-10 36
ADV-9144A-11 37
ADV-9144A-12 38
Enclosure Wiring
ADV-8900C-1 (1 Phase, 100 Amp) 11
ADV-8900C-2 (3 Phase, 125 Amp) 12
ADV-8900C-3 (1 Phase, 200 Amp) 13
ADV-8900C-4 (3 Phase, 200 Amp) 14
Redundant Starter
Point-to-Point Wiring Diagram
GM107911A-1 178
GM107911A-2 179
GM107911A-3 180