Description
Komatsu D275A-6 Bulldozer Field Assembly Manual (GEN00254-02)
Komatsu D275A-6 Bulldozer Index:
1 Outline of separation (only for main components)
1 Outline of separation (only for main components), Sales code: 7HC62
2 Dimensions of main components, Sales code: 7HC16
2 Dimensions of main components, Sales code: 7HC61
2 Dimensions of main components, Sales code: 7HC62
3-1 Rough schedule of assembling and welding (for normal disassembly packing)
3-1 Rough schedule of assembling and welding, Sales code: 7HC62
3-2 Layout of work space
4 Facility, jig and consumable parts list
4-1 How to secure machine
5 Field assembly procedure
0010 Oil, grease and coolant
0020 Amount of oil, grease and coolant
0160 Installation of tire and wheel assembly (front)
0170 Installation of rear tires and wheel assembly HD325
0175 Installation of rear tires and wheel assembly HD405
0185 Installation of exhaust TUBE on R.H. platform
0186 Installation of exhaust TUBE on R.H. platform Dump body heating-less
0200 Installation of R.H. side mirror
0210 Installation of R.H. platform mudguard HD325
0215 Installation of R.H. platform mudguard HD405
0220 Installation of R.H. platform antenna pole
0230 Installation of R.H. platform antenna
0231 Installation of R.H. platform antenna harness for KOMTRAX5
0232 Installation of R.H. platform antenna harness for KOMTRAX iridium
0240 Installation of bumper step
0260 Installation of front under mirror
0270 Installation of wheel chocks
0300 Installation of L.H. catwalk mount
0302 Installation of CAB rear handrail
0310 Installation of L.H. catwalk assembly
0320 Fixing and connection of L.H. catwalk harness
0325 Installation of wiring harness for mirror with heater at L.H. catwalk
0330 Installation of L.H. catwalk harness cover
0340 Connection of PLM harness
0370 Installation of fender mudguard
0400 Mounting of dump body
0405 Removal of hoist cylinder fixing jig
0420 Installation and shim adjustment of dump body pad
0430 Shim adjustment of dump body securing pad
0435 Welding of exhaust pipe tube by actually positioning parts on machine
0440 Installation of dump body mudguard HD325
0445 Installation of dump body mudguard HD405
0450 Installation of dump body rock ejector and lock pin
0460 Connection and adjustment of dump angle sensor
0470 Dump body control calibration
0480 Air bleeding of hoist cylinder
0560 Sticking of dump body decal HD325
0565 Sticking of dump body decal HD405
0571 Sticking of tie-off decals to dump for compliance withAustralian regulations
0580 Adjustment of mirror angle 1/2
0585 Adjustment of mirror angle 2/2
0590 Check and adding of each oil, etc.
0600 Adjustment of suspension gas
0610 Method for checking and inflating tire
C-0010 Preparation of dump body welding
C-0020 Assembly work of dump body
C-0030 Tack welding of dump body
C-0040 Dump body welding
C-0050 Dump body welding procedure 1
C-0060 Dump body welding procedure 2
C-0070 Dump body welding procedure 3
C-0080 Dump body welding procedure 4
C-0090 Turning over of dump body
C-0100 Welding of dump body protector
C-0110 Weld finishing and painting of dump body
C-0120 Welding of dump body protector
B010 Installation of sub-assembly of the dump body – CAB guard
B020 Installation of sub-assembly of the dump body – platform guard 6HM57-T
B030 Installation of sub-assembly of the dump body – 150 CM spill guard
Appendix : Machine check sheet for field assembly
