Komatsu D475A-8R Bulldozer Operation and Maintenance Manual (PEN01711-05)

Komatsu D475A-8R Bulldozer Index:

Cover
Foreword
- Table of Contents
- Read This Manual
- Safety Information
- Introduction
  - Main Use of Machine
  - Directions of Machine
  - Visibility from Operator’s Seat
- Product Information
  - Location of Product Identification Number (PIN) and Machine Serial No. Plate
  - Location of Engine Number Plate
  - Location of Blade Serial No. Plate
  - Location of Ripper Serial No. Plate
  - Location of ROPS and FOPS Plate
  - Service Meter Location
  - Your Machine Serial Numbers and Distributor
- Abbreviation List
Safety
- Safety Labels
- General Precautions Common to Operation and Maintenance
  - Precautions Before You Start Operation
  - Prepare for Safety Operation
  - Procedures If Fire Occurs
  - Precautions to Prevent Fire
  - Precautions When You Get on or Off Machine
  - Precautions for Machine and Jobsite
- Precautions for Operation
  - Precautions for Jobsite
  - Start Engine
  - Precautions for Operation
  - Precautions for Transportation
  - Towing and being Towed
- Precautions for Maintenance
  - Precautions Before Inspection and Maintenance
  - Precautions for Check and Maintenance
Operation
- General View
  - Names of Machine Equipment
  - Control Levers and Pedals
- Explanation of Components
  - Machine Monitor Equipment
  - Switches
  - Control Levers and Pedals
  - Other Equipment
- Machine Operations and Controls
  - Checks and Adjustment Before You Start Engine
  - How to Start Engine
  - Operations and Checks After You Start Engine
  - How to Stop Engine
  - How to Start Machine (Travel FORWARD and REVERSE) and Stop Machine
  - How to Shift Gears
  - How to Switch Between FORWARD and REVERSE
  - Steer Machine
  - Recommended Working Modes for Works
  - Precautions for Operation
  - Precautions When You Work on Slope
  - Precautions When You Use Brake
  - Do Not Open Door While You Operate Machine
  - Do Not Change CAB Glass in Any Way that Will Block the View
  - Precautions for Floating Operation
  - Precautions for Blind Areas Caused by CAB and ROPS Structures
  - Recommended Applications
  - Good Use of Ripper
  - Operating Method for Ripping Work
  - How to Adjust Work Equipment
  - Tips for Longer Undercarriage Life
  - Park Machine
  - How to Examine After You Complete Work
  - Lock
- Handle Air Conditioner
  - Explanation of Air Conditioner Components
  - Operate Air Conditioner
- Handle Radio
  - Explanation of Radio Equipment
  - Operate Radio
- Antenna
- Transportation
  - Travel on Road
  - Precautions When You Transport Machine
  - Transportation
  - Remove CAB
  - Load onto and Unload from a Trailer
  - How to Lift Machine
- Cold Weather Operation
  - Cold Weather Operation Information
  - Precautions After Daily Work Ends in Cold Weather
  - After Cold Weather Season
- Precautions for Long-Term Storage
  - Prepare for Long-Term Storage
  - Maintenance During Long-Term Storage
  - Start Machine After Long-Term Storage
- Troubles and Procedures
  - Procedures When You Run Out of Fuel
  - Precautions When You Tow Machine
  - Precautions for Discharged Battery
  - Other Trouble
Maintenance
- Precautions for Maintenance
  - Examine Service Meter Reading
  - Komatsu Genuine Replacement Parts
  - Komatsu Genuine Lubricants
  - Always Use Clean Washer Fluid
  - Clean Lubricants
  - Examine Drained Oil and Used Filter
  - Precautions When You Refill Oil or Fuel
  - Precautions for Welding
  - Do Not Drop Things Inside Machine
  - Dusty Jobsites
  - Avoid Mixing Oil
  - Lock Inspection Covers
  - Precautions When You Open and Close Engine Side Cover
  - Bleed Air from Hydraulic System
  - Precautions When You Install Hydraulic Hoses
  - Checks After Inspection and Maintenance
  - Select Fuel and Lubricants by Ambient Temperature
- Outline of Maintenance
  - Handle Oil, Fuel, Coolant, and Do Oil Clinic
  - Electrical Components
  - Handle Hydraulic Components
- Standard Tightening Torque for Bolts and Nuts
- Maintenance Schedule
  - Maintenance Schedule Table
  - Maintenance Interval When Diesel Fuel Mixed with Bio-Fuel is Used
- Maintenance Procedure
  - Initial 250 Hours Maintenance (Only After the First 250 Hours)
  - When Required
  - Examine Before You Start Operation
  - Every 250 Hours Maintenance
  - Every 500 Hours Maintenance
  - Every 1000 Hours Maintenance
  - Every 2000 Hours Maintenance
  - Every 4000 Hours Maintenance
  - Every 8000 Hours Maintenance
Specifications
- Specifications
Attachments and Options
- General Precautions
  - Precautions for Safety
- Attachments and Options
  - Track Shoes Selection
- Procedure to Select Ripper Point
- Handle External Power Supply Engine Preheater
  - Install External Power Supply System for External Power Supply Engine Preheater
  - Make External Power Supply Cable
  - Install External Power Supply System
  - How to Start Engine in Cold Weather
- How to Use Dual Tilt Dozer Effectively
  - Blade State
  - Dozing Work
- Handle Hydraulic Type Ladder
  - Procedure to Operate Hydraulic Type Ladder
  - Procedures If Machine Does Not Move by Failure
  - When Required
  - Every 1000 Hours Maintenance
  - Every 4000 Hours Maintenance
- Machine with Mining Specification
  - General Precautions Common to Operation and Maintenance
  - Switches
  - System Operating Lamp
  - Examine Before You Start Operation
  - KOWA (Komatsu Oil Wear Analysis)
  - When Required
  - Every 250 Hours Maintenance
  - Every 500 Hours Maintenance
  - Every 1000 Hours Maintenance
  - Every 2000 Hours Maintenance
  - Consumable Parts
Replacement Parts
- Defined Life Parts
  - Defined Life Parts List
- Consumable Parts
  - Consumable Parts List
- Recommended Fuel, Coolant, and Lubricant
  - Lubrication Chart
  - How to Use Fuel, Coolant and Lubricants by Ambient Temperature
  - Recommended Brands and Qualities Other Than Komatsu Genuine Oils
INDEX