Description
Komatsu D475A-8R, D475Ai-8R Bulldozer Field Assembly Manual (GEN00284-02)
Komatsu D475A-8R, D475Ai-8R Bulldozer Index:
FIELD ASSEMBLY MANUAL 730E-10 DUMP TRUCK
Contents
FOREWORD
Foreword
WARNINGS
Safety Alert Symbol and Signal Words
SAFETY RULES, TOOLS AND EQUIPMENT
Safety Rules
Tools and Equipment for Assembly
Assembly Schedule
TRUCK COMPONENTS AND SPECIFICATIONS
Truck Components
Specifications
MAJOR COMPONENT WEIGHTS
Major Component Weights
FIELD WELDING FOR ASSEMBLY OR REPAIR
Introduction
General Repair Procedures
RECEIVING AND ASSEMBLY PREPARATION
Parts Preparation
CHASSIS ASSEMBLY
Assembly Introduction
Chassis Assembly
DUMP BODY ASSEMBLY
Dump Body General Information
FINAL ASSEMBLY
Final Assembly General Information
FINAL CHECKOUT
Perform Final Checkout
APPENDIX
Appendix
Torque Specifications
Suspension Oiling and Charging Procedures (58E-60-02200_04)
Suspension Oiling and Charging Block Kit Installation Procedure (FAM1207)
Oil and Nitrogen Specifications Chart (FAM1204)
Engine Emissions After-Treatment System (FAM0251)
Toe-In Adjustment (FAM1304)
Seat Belts and Tethers Checkout Procedure (SM2700_03)
Electric Checkout Procedure (58F-06-05820_01)
Interface Module Checkout Procedure (58D-06-03030_02)
Additional Electrical Checkout for Trucks with IM Controls (EM7279_01)
Brake System Checkout Procedure (58D-60-81100_02)
MOD Checkout Procedure (58B-06-08810_01)
Payload Meter IV Checkout Procedure (58B-06-02400_06)
Alternator Lock Checkout Procedure (58D-01-00190_01)
Komatsu Wireless Bridge Checkout Procedure (58F-06-80500)
Komtrax Plus2 Site Setup Procedure (58F-06-05250_01)
Komtrax Plus2 Shop Setup Procedure (58F-06-05240_01)
KomVision® Checkout Procedure (58E-43-10000_03)
Automatic Lubrication System (FAM1405)
Auto Lube System (58F-90-00300_03)
Air Conditioning System Checkout Procedure (EM4003_02)
Retractable Ladder System Checkout Procedure (58E-00-10490_02)
Hydraulic System Checkout Procedure (58D-60-01770_02)
FIELD ASSEMBLY INSPECTION REPORT
50 HOUR POST-COMMISSIONING CHECKSHEET
—————————————-
FIELD ASSEMBLY MANUAL 730E-10 DUMP TRUCK
Contents
FOREWORD
Foreword
WARNINGS
Safety Alert Symbol and Signal Words
SAFETY RULES, TOOLS AND EQUIPMENT
Safety Rules
Tools and Equipment for Assembly
Assembly Schedule
TRUCK COMPONENTS AND SPECIFICATIONS
Truck Components
Specifications
MAJOR COMPONENT WEIGHTS
Major Component Weights
FIELD WELDING FOR ASSEMBLY OR REPAIR
Introduction
General Repair Procedures
RECEIVING AND ASSEMBLY PREPARATION
Parts Preparation
CHASSIS ASSEMBLY
Assembly Introduction
Chassis Assembly
DUMP BODY ASSEMBLY
Dump Body General Information
FINAL ASSEMBLY
Final Assembly General Information
FINAL CHECKOUT
Perform Final Checkout
APPENDIX
Appendix
Torque Specifications
Suspension Oiling and Charging Procedures (58E-60-02200_04)
Suspension Oiling and Charging Block Kit Installation Procedure (FAM1207)
Oil and Nitrogen Specifications Chart (FAM1204)
Engine Emissions After-Treatment System (FAM0244_07-2022)
Toe-In Adjustment (FAM1304)
Seat Belts and Tethers Checkout Procedure (SM2700_03)
Electric Checkout Procedure (58F-06-05820_01)
Interface Module Checkout Procedure (58D-06-01960_02)
Additional Electrical Checkout for Trucks with IM Controls (EM7279_01)
Brake System Checkout Procedure (58D-60-81100_02)
Payload Meter IV Checkout Procedure (58B-06-02400_06)
Alternator Lock Checkout Procedure (58D-01-00190_01)
Komatsu Wireless Bridge Checkout Procedure (58F-06-80500)
Komtrax Plus2 Site Setup Procedure (58F-06-05250_01)
Komtrax Plus2 Shop Setup Procedure (58F-06-05240_01)
KomVision® Checkout Procedure (58E-43-10000_03)
Automatic Lubrication System (FAM1405)
Auto Lube System (58F-90-00300_03)
Air Conditioning System Checkout Procedure (EM4003_02)
Retractable Ladder System Checkout Procedure (58E-00-10490_02)
Hydraulic System Checkout Procedure (58D-60-01770_02)
FIELD ASSEMBLY INSPECTION REPORT (CEAW010102)
50 HOUR POST-COMMISSIONING CHECKSHEET (CEAW010202)
