Komatsu D85EX-15, D85PX-15 Bulldozer Index:

• COVER
• FOREWORD
  • FOREWORD
  • SAFETY INFORMATION
  • INTRODUCTION
    • FRONT/REAR,LEFT/RIGHT DIRECTIONS OF MACHINE
    • BREAKING IN THE MACHINE
  • NECESSARY INFORMATION
    • PRODUCT IDENTIFICATION NUMBER(PIN),MACHINE SERIAL NO.PLATE
    • ENGINE SERIAL NO.PLATE
    • BLADE SERIAL NO.PLATE POSITION
    • RIPPER SERIAL NO.PLATE POSITION
    • ROPS,FOPS NO.PLATE POSITION
    • POSITION OF SERVICE METER
    • TABLE TO ENTER SERIAL NO.AND DISTRIBUTOR
• CONTENTS
• SAFETY
  • SAFETY
  • SAFETY LABELS
    • POSITIONS OF SAFETY PICTOGRAMS
    • SAFETY LABELS
  • GENERAL PRECAUTIONS
    • SAFETY RULES
    • IF ABNORMALITIES ARE FOUND
    • CLOTHING AND PERSONAL PROTECTIVE ITEMS
    • FIRE EXTINGUISHER AND FIRST AID KIT
    • SAFETY FEATURES
    • KEEP MACHINE CLEAN
    • INSIDE OPERATOR’S COMPARTMENT
    • ALWAYS APPLY LOCK WHEN LEAVING OPERATOR’S SEAT
    • HANDRAILS AND STEPS
    • MOUNTING AND DISMOUNTING
    • NO PEOPLE ON ATTACHMENTS
    • PREVENTION OF BURNS
    • FIRE PREVENTION
    • ACTION IF FIRE OCCURS
    • WINDOW WASHER LIQUID
    • PRECAUTIONS WHEN USING ROPS(ROLL OVER PROTECTIVE STRUCTURE)
    • PRECAUTIONS FOR ATTACHMENTS
    • CAB WINDOW GLASSES
    • UNAUTHORIZED MODIFICATION
    • SAFETY AT WORKSITE
    • WORKING ON LOOSE GROUND
    • DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES
    • ENSURE GOOD VISIBILITY
    • VENTILATION FOR ENCLOSED AREAS
    • CHECKING SIGNALMAN’S SIGNALS AND SIGNS
    • BE CAREFUL ABOUT ASBESTOS DUST
  • PRECAUTIONS FOR OPERATION
    • BEFORE STARTING ENGINE
    • OPERATION
    • TRANSPORTATION
    • BATTERY
    • TOWING
  • PRECAUTIONS FOR MAINTENANCE
    • WARNING TAG
    • KEEP WORK PLACE CLEAN AND TIDY
    • APPOINT LEADER WHEN WORKING WITH OTHERS
    • STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
    • TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
    • PROPER TOOLS
    • HANDLING ACCUMULATOR
    • PERSONNEL
    • ATTACHMENTS
    • WORK UNDER THE MACHINE
    • NOISE
    • PRECAUTIONS WHEN USING HAMMER
    • PRPAIR WELDING
    • REMOVING BATTERY TERMINAL
    • PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION
    • DO NOT DISASSEMBLE RECOIL SPRING
    • PRECAUTION WITH HIGH-PRESSURE OIL
    • PRECAUTION FOR HIGH FUEL PRESSURE
    • HANDLING HIGH-PRESSURE HOSES
    • PRECAUTIONS FOR HIGH VOLTAGE
    • WASTE MATERIALS
    • MAINTENANCE FOR AIR CONDITIONER
    • COMPRESSED AIR
    • PREIODIC PEPLACEMENT OF SAFETY CRITICAL PARTS
• OPERATION
  • GENERAL VIEW
    • GENERAL VIEW OF MACHINE
    • GENERAL VIEW OF CONTROLS AND GAUGES
  • EXPLANATION OF COMPONETS
    • FRONT PANEL
    • SWITCHES
    • CONTROL LEVERS, PEDALS
    • DUST INDICATOR
    • FUSE BOX
    • FUSIBLE LINK
    • DOOR OPEN LOCK
    • SASH GLASS INTERMEDIATE LOCK
    • DOOR POCKET
    • ASHTRAY
    • CAR STEREO,HANDLING
    • AIR CONDITIONER
    • ACCUMULATOR,HANDLING
  • OPERATION
    • CHECK BEFORE STARTING ENGINE,ADJUST
    • STARTING ENGINE
    • OPERATIONS AND CHECKS AFTER STARTING ENGINE
    • STOPPING ENGINE
    • MOVING MACHINE OFF
    • STOPPING MACHINE
    • SHIFTING GEAR
    • SHIFTING BETWEEN FORWARD AND REVERSE
    • STEERING MACHINE
    • PRECAUTIONS FOR OPERATION
    • PARKING MACHINE
    • CHECK AFTER STOPPING ENGINE
    • CHECK AFTER FINISHING WORK
    • LOCKING
    • WORK POSSIBLE USING BULLDOZER
    • ADJUSTING POSTURE OF WORK EQUIPMENT
    • TIPS FOR LONGER UNDERCARRIAGE LIFE
  • TRANSPORTATION
    • TRANSPORTATION PROCEDURE
    • LOADING, UNLOADING WORK
    • PRECAUTIONS FOR LOADING
    • METHOD OF LIFTING MACHINE
    • PRECAUTIONS FOR TRANSPORTATION
    • TRAVELING ON ROADS
    • REMOVAL OF CAB
    • INSTALLATION OF CAB
    • INSTALLATION OF ROPS
  • COLD WEATHER OPERATION
    • PRECAUTIONS FOR LOW TEMPERATURE
    • AFTER COMPLETION OF WORK
    • AFTER COLD WEATHER
  • LONG-TERM STORAGE
    • BEFORE STORAGE
    • DURING STORAGE
    • AFTER STORAGE
  • TROUBLESHOOTING
    • AFTER RUNNING OUT OF FUEL
    • METHOD OF TOWING MACHINE
    • IF BATTERY IS DISCHARGED
    • OTHER TROUBLE
• MAINTENANCE
  • GUIDES TO MAINTENANCE
  • OUTLINES OF SERVICE
    • HANDLING OIL,FUEL,COOLANT,AND PERFORMING OIL CLINIC
    • OUTLINE OF ELECTRIC SYSTEM
  • WEAR PARTS LIST
    • WEAR PARTS LIST
  • USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
    • PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
  • STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
    • TORQUE LIST
  • PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
    • SAFETY CRITICAL PARTS
  • MAINTENANCE SCHEDULE CHART
    • MAINTENANCE SCHEDULE CHART
  • SERVICE PROCEDURE
    • INITIAL 250 HOURS SERVICE(ONLY AFTER THE FIRST 250 HOURS
  • WHEN REQUIRED
    • CLEAN INSIDE OF COOLING SYSTEM
    • CHECK,CLEAN AND REPLACE AIR CLEANER ELEMENT
    • CHECK TRACK TENSION
    • CHECK AND TIGHIEN TRACK SHOE BOLTS
    • ADJUST IDLER CLEARANCE
    • REVERSE AND REPLACE THE END BITS AND CUTTING EDGES
    • CLEAN,CHECK RADIATOR FINS
    • CLEAN FUEL TANK STRAINER
    • DRAIN WATER AND SEDIMENT IN FUEL TANK
    • CLEAN STEERING CLUTCH CASE BREATHER
    • REPLACE AIR CONDITIONER BELT
    • CLEAN,CHECK HYDRAULIC COOLER FINS
    • CHECK UNDERCARRIAGE OIL
    • CLEAN AIR CONDITIONER AIR FILTER(FRESH/RECIRC FILTER)
    • CHECK, ADJUST AIR CONDITIONER
    • LUBRICATE DOOR HINGE
    • CHECK DOOR LATCH
    • CHECK DOOR LOCK STRIKER
    • REPLACE DOOR DAMPER
    • CHECK WINDOW WASHER FLUID LEVEL,ADD FLUID
    • REPLACE WIPER BLADE
    • BLEEDING AIR IN HYDRAULIC SYSTEM
    • CHECK ELECTRICAL INTAKE AIR HEATER
    • LUBRICATING
  • CHECK BEFORE STARTING
  • EVERY 250 HOURS SERVICE
    • LUBRICATING
    • CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST
    • CHECK LEVEL OF BATTERY ELECTROLYTE
    • CHECK BRAKE PERFORMANCE
    • CHECK OIL LEVEL IN DAMPER CASE,ADD OIL
  • EVERY 500 HOURS SERVICE
    • CHANGE OIL IN ENGINE OIL PAN,REPLACE ENGINE OIL FILTER CARTRIDGE
    • REPLACE FUEL FILTER CARTRIDGE
    • REPLACE POWER TRAIN OIL FILTER ELEMENT
    • CHECK OIL LEVEL IN FINAL DRIVE CASE,ADD OIL
    • REPLACE HYDRAULIC TANK BREATHER ELEMENT
  • EVERY 1000 HOURS SERVICE
    • CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS(POWER TRAIN PUMP STRAINER,SCAVENGING PUMP STRAINER)
    • CHANGE OIL IN FINAL DRIVE CASE
    • CHECK,CLEAN FUEL STRAINER
    • REPLACE CORROSION RESISTOR CARTRIDGE
    • CHECK TIGHTENING PARTS OF TURBOCHARGER
  • EVERY 2000 HOURS SERVICE
    • CHANGE OIL IN HYDRAULIC TANK, PEPLACE HYDRAULIC OIL FILTER ELEMENT,CLEAN HYDRAULIC TANK STRAINER
    • CHANGE OIL IN DAMPER CASE,CLEAN DAMPER BREATHER
    • CHECK PIVOT BEARING OIL LEVEL,ADD OIL
    • CLEAN ENGINE BREATHER ELEMENT
    • CHECK ALTERNATOR,STARTING MOTOR
    • CHECK INJECTOR
    • CHECK VIBRATION DAMPER
    • CLEAN AND CHECK TUTBOCHARGER
    • CHECK PLAY OF TURBOCHARGER ROTOR
    • CHECK ENGINE VALVE CLEARANCE,ADJUST
  • EVERY 4000 HOURS SERVICE
    • CHECK WATER PUMP
    • CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP,HARDENING OF RUBBER
    • CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP,HARDENING OF RUBBER
    • REPLACE INJECTOR ASSEMBLY
    • CHECK MAIN FRAME,WORK EQUIPMENT(BLADE,RIPPER)
  • EVERY 8000 HOURS SERVICE
    • REPLAY HIGH-PRESSURE PIPING CLAMP
    • REPLACE FUEL SPLAY PREVENTION CAP
• SPECIFICATIONS
  • SPECIFICATIONS
• ATTACHMENTS,OPTIONS
  • GENERAL PRECAUTIONS
    • PRECAUTIONS RELATED TO SAFETY
  • SELECTION OF TRACK SHOES
    • SELECTION OF TRACK SHOES
  • PROCEDURE FOR SELECTING RIPPER POINT
    • PROCEDURE FOR SELECTING RIPPER POINT
  • CAP WITH LOCK ,HANDLING
    • METHOD OF OPENING AND CLOSING CAP WITH LOCK
• INDEX