Description

Komatsu PC400LC-5 Hydraulic Excavator Operation and Maintenance Manual (CEAD208040)

Komatsu PC400LC-5 Hydraulic Excavator Index:

• MAIN MENU
• 1. FORWARD
• 2. SAFETY INFORMATION
• 3. INTRODUCTION
• 4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 5. CONTENTS
• SAFETY
  • 6. GENERAL PRECAUTIONS
  • 7. PRECAUTIONS DURING OPERATION
    • 7.1 BEFORE STARTING ENGINE
    • 7.2 OPERATING MACHINE
    • 7.3 TRANSPORTATION
    • 7.4 BATTERY
    • 7.5 TOWING
    • 7.6 BUCKET WITH HOOK
  • 8. PRECAUTIONS FOR MAINTENANCE
    • 8.1 BEFORE CARRYING OUT MAINTENANCE
    • 8.2 DURING MAINTENANCE
  • 9. POSITION FOR ATTACHING SAFETY LABELS
• OPERATION
  • 10. GENERAL VIEW
    • 10.1 GENERAL VIEW OF MACHINE
    • 10.2 GENERAL VIEW OF CONTROLS AND GAUGES
  • 11. EXPLANATION OF COMPONENTS
    • 11.1 ELECTRONIC MONITOR AND CONTROL CONSOLE (EMACC)
    • 11.2 METER
    • 11.3 SWITCHES
    • 11.4 CONTROL LEVERS, PEDALS
    • 11.5 CEILING WINDOW
    • 11.6 WINDSHIELD
    • 11.7 DOOR HOLD OPEN LOCK
    • 11.8 CAP, COVER WITH LOCK
    • 11.9 DEFROSTER CONTROL
    • 11.10 STORAGE TRAY
    • 11.11 ASHTRAY
    • 11.12 FUSE
    • 11.13 FUSIBLE LINK
    • 11.14 HANDLING ACCUMULATOR
  • 12. OPERATION
    • 12.1 CHECK BEFORE STARTING
    • 12.2 STARTING ENGINE
    • 12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE
    • 12.4 MOVING MACHINE OFF
    • 12.5 STEERING THE MACHINE
    • 12.6 STOPPING THE MACHINE
    • 12.7 SWINGING
    • 12.8 OPERATION OF WORK EQUIPMENT
    • 12.9 WORKING MODE SELECTION
    • 12.10 PROHIBITIONS FOR OPERATION
    • 12.11 PRECAUTIONS FOR OPERATION
    • 12.12 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
    • 12.13 HOW TO ESCAPE FROM MUD
    • 12.14 WORK POSSIBLE USING HYDRAULIC EXCAVATOR
    • 12.15 REPLACEMENT AND INVERSION OF BUCKET
    • 12.16 PARKING MACHINE
    • 12.17 CHECK AFTER FINISHING WORK
    • 12.18 STOPPING ENGINE
    • 12.19 CHECK AFTER STOPPING ENGINE
    • 12.20 LOCKING AND SECURING MACHINE
  • 13. TRANSPORTATION
    • 13.1 LOADING AND UNLOADING MACHINE
    • 13.2 TRANSPORTING MACHINE
    • 13.3 PRECAUTIONS FOR TRANSPORTATION
    • 13.4 DISASSEMBLING MACHINE FOR TRANSPORT
    • 13.5 PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE
  • 14. COLD WEATHER OPERATION
    • 14.1 PRECAUTIONS FOR LOW TEMPERATURE
    • 14.2 PRECAUTIONS AFTER COMPLETION OF WORK
    • 14.3 AFTER COLD WEATHER
  • 15. LONG-TERM STORAGE
    • 15.1 BEFORE STORAGE
    • 15.2 DURING STORAGE
    • 15.3 AFTER STORAGE
    • 15.4 STARTING MACHINE AFrER LONG-TERM STORAGE
  • 16. TROUBLESHOOTING
    • 16.1 MOVING A DISABLED MACHINE
    • 16.2 PRECAUTIONS ON PARTICULAR JOBSITES
    • 16.3 IF BAlTERY IS DISCHARGED
    • 16.4 STARTING ENGINE WITH BOOSTER CABLE
    • 16.5 OTHER TROUBLE
    • 16.6 PHENOMENA THAT ARE NOT FAILURES
• MAINTENANCE
  • 17. GUIDES TO MAINTENANCE
  • 18. OUTLINES OF SERVICE
    • 18.1 OUTLINE OF OIL, FUEL, COOLANT
    • 18.2 OUTLINE OF ELECTRICAL SYSTEM
    • 18.3 OUTLINE OF HYDRAULIC SYSTEM
  • 19. WEAR PARTS LIST
  • 20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
    • 20.1 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
    • 20.2 ENGINE OIL SPECIFICATIONS
    • 20.3 GREASE SPECIFICATIONS
    • 20.4 DIESEL FUEL SPECIFICATIONS
    • 20.5 COOLANT SPECIFICATIONS
  • 21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
    • 21.1 STANDARD TIGHTENING TORQUE OF BOLTS AND NUTS
    • 21.2 TIGHTENING TORQUE OF SPLIT FLANGE BOLTS
    • 21.3 TIGHTENING TORQUE FOR NUTS OF FLARED FllTlNGS
    • 21.4 UNIT CONVERSIONS
  • 22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  • 23. MAINTENANCE SCHEDULE CHART
  • 24. SERVICE PROCEDURE
    • 24.1 SEASONAL PREPARATIONS
    • 24.2 AIR CLEANING SYSTEM
    • 24.3 AIR CONDITIONER
    • 24.4 BELTS
    • 24.5 BUCKET
    • 24.6 COOLING SYSTEM
    • 24.7 ELECTRICAL SYSTEM
    • 24.8 ENGINE
    • 24.9 ETHER INJECTOR (IF EQUIPPED)
    • 24.10 FINAL DRIVE
    • 24.11 FUEL SYSTEM
    • 24.12 HYDRAULIC SYSTEM
    • 24.13 LUBRICATION FITTINGS
    • 24.14 PTO CASE
    • 24.15 SEAT BELT
    • 24.16 SWING MACHINERY
    • 24.17 TRACKS
    • 24.18 TURBOCHARGER
    • 24.19 WALK AROUND INSPECTION
    • 24.20 WINDOW WASHER
• SPECIFICATIONS
  • 25. SPECIFICATIONS
• OPTIONS & ATTACHMENTS
  • 26. GENERAL PRECAUTIONS
    • 26.1 PRECAUTIONS RELATED TO SAFETY
    • 26.2 PRECAUTIONS WHEN INSTALLING AlTACHMENTS
  • 27. HANDLING BUCKET WITH HOOK
    • 27.1 CHECK FOR DAMAGE TO BUCKET WITH HOOK
    • 27.2 PROHIBITED OPERATIONS
    • 27.3 PRECAUTIONS DURING OPERATIONS
  • 28. OPERATING AIR CONDITIONER
    • 28.1 CONTROL PANEL
    • 28.2 COOLING
    • 28.3 HEATING
    • 28.4 DEHUMIDIFY AND HEATING
  • 29. RADIO
    • 29.1 OPERATION
    • 29.2 CARE AND MAINTENANCE
    • 29.3 TROUBLESHOOTING
  • 30. OPTIONAL ELECTRICAL EQUIPMENT
    • 30.1 INSTALLATION OF OPTIONAL ELECTRICAL EQUIPMENT
    • 30.2 INSTALLATION OF ADDITIONAL LAMPS
  • 31. INTRODUCTION OF ATTACHMENTS
    • 31.1 BUCKET SELECTION
    • 31.2 BUCKET TEETH SELECTION
    • 31.3 BUCKET INSTALLATION COMBINATIONS
    • 31.4 SELECTION OF TRACK SHOES
    • 31.5 HANDLING THE CLAMSHELL BUCKET
  • 32. EXTENDING MACHINE SERVICE LIFE
    • 32.1 HYDRAULIC BREAKER
    • 32.2 CRUSHER
    • 32.3 GRAPPLE
    • 32.4 BUCKET WITH THUMB GRAPPLE
    • 32.5 ROTATING GRAPPLE
    • 32.6 SHEAR
    • 32.7 HYDRAULIC PILE DRIVER
    • 32.8 HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE

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