Komatsu PC600-7, PC600LC-7 Hydraulic Excavator Operation and Maintenance Manual (SEAM053302P)

Komatsu PC600-7, PC600LC-7 Hydraulic Excavator Operation and Maintenance Manual (SEAM053302P)

Format: PDF (Printable Document)

File Language: English

File Pages: 307

File Size: 11.18 MB (Speed Download Link)

Brand: Komatsu

Model: PC600-7, PC600LC-7 Hydraulic Excavator

Book No: SEAM053302P

Type of Document: Operation and Maintenance Manual

Categories: Komatsu PDF, PDF

$ 40

Komatsu PC600-7, PC600LC-7 Hydraulic Excavator Operation and Maintenance Manual (SEAM053302P)

These PC600-7 and PC600LC-7 machines usually live in hard quarry, heavy earthmoving, and demolition work, where long shifts and rough operators are the norm. This Operation and Maintenance Manual is what I’d keep on hand to set a sane service rhythm, so the excavator stays reliable instead of living on a lowboy headed to the shop. When a boom cycle slows down, a travel motor feels weak, or you’re chewing through undercarriage faster than you should, this is the book you use to trace the issue back to missed inspections or poor daily checks and get ahead of it.

Applications & Use Cases

Plan preventive maintenance so filters, pins, and wear items get attention before they cost you a day’s production.
Set a daily/weekly walkaround routine to inspect hoses, track components, and structure for early signs of cracks, leaks, or misalignment.
Verify correct operating practices so operators don’t overload the machine or abuse swing and travel functions.
Isolate performance complaints by comparing actual behavior to the manual’s normal operating guidance.
Coordinate downtime by grouping services and inspections around realistic service intervals.

FAQ

Q: Can I keep this manual on a tablet in the cab?

A: Yes, a PDF on a tablet or laptop works well; you can zoom diagrams and search quickly during checks.

Q: Is it still worth printing parts of it?

A: I’d print the inspection and service pages you use most and keep them in a binder that can handle dirt and oil.

Safety Note

Always lock out, tag out, and relieve hydraulic pressure exactly as described in the manual before working on or under the machine.

📘 Show Index

Komatsu PC600-7, PC600LC-7 Hydraulic Excavator Index:

COVER
FOREWORD
- FOREWORD
- SAFETY INFORMATION
- INTRODUCTION
  - DIRECTIONS OF MACHINE
  - BREAKING-IN THE NEW MACHINE
- PRODUCT INFORMATION
  - PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
  - ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
  - SERVICE METER LOCATION
  - YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
CONTENTS
SAFETY
- SAFETY INFORMATION
- SAFETY LABELS
  - LOCATION OF SAFETY LABELS
  - SAFETY LABELS
- SAFETY INFORMATION
  - SAFETY RULES
  - IF ABNORMALITIES ARE FOUND
  - WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
  - FIRE EXTINGUISHER AND FIRST AID KIT
  - SAFETY EQUIPMENT
  - KEEP MACHINE CLEAN
  - KEEP OPERATOR’S COMPARTMENT CLEAN
  - LEAVING OPERATOR’S SEAT WITH LOCK
  - HANDRAILS AND STEPS
  - MOUNTING AND DISMOUNTING
  - NO PERSONS ON ATTACHMENTS
  - BURN PREVENTION
  - FIRE PREVENTION AND EXPLOSION PREVENTION
  - ACTION IF FIRE OCCURS
  - WINDSHIELD WASHER FLUID
  - FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
  - ATTACHMENT INSTALLATION
  - ATTACHMENT COMBINATIONS
  - CAB WINDOW GLASSES
  - UNAUTHORIZED MODIFICATIONS
  - SAFETY AT JOBSITE
  - WORKING ON LOOSE GROUND
  - DISTANCE TO HIGH VOLTAGE CABLES
  - ENSURE GOOD VISIBILITY
  - VENTILATION FOR ENCLOSED AREA
  - SIGNALMAN’S SIGNAL AND SIGNS
  - EMERGENCY EXIT FROM OPERATOR’S CAB
  - ASBESTOS DUST HAZARD PREVENTION
- SAFETY MACHINE OPERATION
  - STARTING ENGINE
  - OPERATION
  - TRANSPORTATION
  - BATTERY
  - TOWING
  - LIFTING OBJECTS WITH BUCKET
- SAFETY MAINTENANCE INFORMATION
  - WARNING TAG
  - KEEP WORK PLACE CLEAN AND TIDY
  - APPOINT LEADER WHEN WORKING WITH OTHERS
  - STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
  - TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
  - PROPER TOOLS
  - ACCUMULATOR
  - PERSONNEL
  - ATTACHMENTS
  - WORK UNDER THE MACHINE
  - NOISE
  - WHEN USING HAMMER
  - WELDING WORKS
  - REMOVING BATTERY TERMINALS
  - SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION
  - DO NOT DISASSEMBLE RECOIL SPRINGS
  - SAFETY RULES FOR HIGH-PRESSURE OIL
  - PRECAUTION FOR HIGH FUEL PRESSURE
  - SAFETY HANDLING HIGH-PRESSURE HOSES
  - PRECAUTION FOR HIGH VOLTAGE
  - WASTE MATERIALS
  - AIR CONDITIONER MAINTENANCE
  - COMPRESSED AIR
  - PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
OPERATION
- MACHINE VIEW ILLUSTRATIONS
  - OVERALL MACHINE VIEW
  - CONTROLS AND GAUGES
- DETAILED CONTROLS AND GAUGES
  - MONITORING SYSTEM
  - SWITCHES
  - CONTROL LEVERS AND PEDALS
  - SUN ROOF
  - WINDSHIELD
  - EMERGENCY EXIT FROM OPERATOR’S CAB
  - DOOR LOCK
  - CAP WITH LOCK
  - HOT AND COOL BOX
  - MAGAZINE BOX
  - ASHTRAY
  - AIR CONDITIONER CONTROLS
  - RADIO
  - AUXILIARY ELECTRIC POWER
  - FUSE
  - CIRCUIT BREAKER
  - CONTROLLERS
  - TOOL BOX
  - GREASE PUMP
  - ACCUMULATOR
- MACHINE OPERATIONS AND CONTROLS
  - BEFORE STARTING ENGINE
  - STARTING ENGINE
  - AFTER STARTING ENGINE
  - STOPPING THE ENGINE
  - MACHINE OPERATION
  - STEERING THE MACHINE
  - SWINGING
  - WORK EQUIPMENT CONTROLS AND OPERATIONS
  - WORKING MODE
  - PROHIBITED OPERATIONS
  - GENERAL OPERATION INFORMATION
  - TRAVELING ON SLOPES
  - ESCAPE FROM MUD
  - RECOMMENDED APPLICATIONS
  - BUCKET REPLACEMENT
  - PARKING MACHINE
  - CHECK AFTER SHUT OFF ENGINE
  - LOCKING
- TRANSPORTATION
  - PRECAUTIONS FOR TRANSPORTATION
  - LIFTING MACHINE
  - SHIPPING MACHINE INFORMATION
  - TRANSPORTATION POSTURE
  - PROCEDURE FOR INCREASING OR REDUCING TRACK FRAME GAUGE
- COLD WEATHER OPERATION
  - COLD WEATHER OPERATION INFORMATION
  - AFTER DAILY WORK COMPLETION
  - AFTER COLD WEATHER SEASON
- LONG TERM STORAGE
  - BEFORE STORAGE
  - DURING STORAGE
  - AFTER STORAGE
  - STARTING MACHINE AFTER LONG-TERM STORAGE
- TROUBLES AND ACTIONS
  - RUNNING OUT OF FUEL
  - PHENOMENA THAT ARE NOT FAILURES
  - TOWING THE MACHINE
  - SEVERE JOB CONDITION
  - DISCHARGED BATTERY
  - OTHER TROUBLE
MAINTENANCE
- MAINTENANCE INFORMATION
- OUTLINE OF SERVICE
  - HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
  - ELECTRIC SYSTEM MAINTENANCE
- WEAR PARTS
  - WEAR PARTS LIST
- RECOMMENDED FUEL, COOLANT AND LUBRICANTS
  - USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
- TIGHTENING TORQUE SPECIFICATIONS
  - TIGHTENING TORQUE LIST
- SAFETY CRITICAL PARTS
  - SAFETY CRITICAL PARTS LIST
- MAINTENANCE SCHEDULE
  - MAINTENANCE SCHEDULE CHART
  - MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
- MAINTENANCE PROCEDURE
  - INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS)
  - INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)
  - WHEN REQUIRED
  - CHECK BEFORE STARTING
  - EVERY 10 HOURS MAINTENANCE
  - EVERY 100 HOURS MAINTENANCE
  - EVERY 250 HOURS MAINTENANCE
  - EVERY 500 HOURS MAINTENANCE
  - EVERY 1000 HOURS MAINTENANCE
  - EVERY 2000 HOURS MAINTENANCE
  - EVERY 4000 HOURS MAINTENANCE
  - EVERY 5000 HOURS MAINTENANCE
  - EVERY 8000 HOURS MAINTENANCE
SPECIFICATIONS
- SPECIFICATIONS
ATTACHMENTS AND OPTIONS
- GENERAL PRECAUTIONS FOR SAFETY
  - PRECAUTIONS WHEN SELECTING
  - READ THE INSTRUCTION MANUAL THOROUGHLY
  - PRECAUTIONS WHEN REMOVING OR INSTALLING
  - PRECAUTIONS WHEN USING
- ATTACHMENT GUIDE
  - COMBINATIONS OF WORK EQUIPMENT
  - TRACK SHOES SELECTION
  - HANDLING COUNTERWEIGHT REMOVER
INDEX