Komatsu WA480-8E0 Wheel Loader Operation and Maintenance Manual (VENAM54002)

Komatsu WA480-8E0 Wheel Loader Operation and Maintenance Manual (VENAM54002)

Komatsu WA480-8E0 Wheel Loader Index:

• VENAM54002 WA480-8E0-EN
• FOREWORD
  • CONTENTS
  • READ THIS MANUAL
    • EU DIRECTIVES
  • KOMATSU MACHINE OPERATOR PRIVACY POLICY
  • SAFETY INFORMATION
  • NOISE EMISSION LEVELS
  • VIBRATION LEVEL
  • INTRODUCTION
    • MAIN USE OF MACHINE
    • DIRECTIONS OF MACHINE
    • VISIBILITY FROM OPERATOR’S SEAT
  • ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION
  • PRODUCT INFORMATION
    • LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
    • LOCATION OF ENGINE NUMBER PLATE
    • ROPS/FOPS SERIAL PLATE LOCATION
    • AXLE SERIAL PLATE LOCATION
    • TRANSMISSION SERIAL PLATE LOCATION
    • SEAT PLATE LOCATION
    • FLUORINATED GREENHOUSE GASES
    • SERVICE METER LOCATION
  • YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
  • SERIAL PLATE
  • DECLARATION OF CONFORMITY
  • RETROFITTING BY THIRD-PARTY SUPPLIERS
  • ABBREVIATION LIST
• SAFETY
  • SAFETY LABELS
    • LOCATION OF SAFETY LABELS
    • CONTENTS OF SAFETY LABELS
  • GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
    • PRECAUTIONS BEFORE STARTING OPERATION
    • PREPARATIONS FOR SAFE OPERATION
    • PRECAUTIONS TO PREVENT FIRE
    • PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
    • DO NOT GET CAUGHT
    • PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
    • UNAUTHORIZED MODIFICATION
    • PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
    • PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
  • PRECAUTIONS FOR OPERATION
    • PRECAUTIONS FOR JOBSITE
    • START ENGINE
    • PRECAUTIONS FOR OPERATION
    • PRECAUTIONS FOR TRANSPORTATION
    • TOWING AND BEING TOWED
  • PRECAUTIONS FOR MAINTENANCE
    • PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
    • PRECAUTIONS FOR CHECK AND MAINTENANCE
    • TIRES
  • PRECAUTIONS FOR DEF
    • GENERAL CHARACTER AND PRECAUTIONS FOR HANDLING
    • PRECAUTIONS FOR ADDING
    • PRECAUTIONS FOR STORING
    • PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE
    • OTHER PRECAUTIONS
• OPERATION
  • GENERAL VIEW
    • MACHINE EQUIPMENT NAME
    • CONTROLS AND GAUGES NAMES
    • OTHER EQUIPMENT NAME
  • EXPLANATION OF COMPONENTS
    • EXPLANATION OF MACHINE MONITOR EQUIPMENT
    • SWITCHES
    • CONTROL LEVERS AND PEDALS
    • OTHER EQUIPMENT
  • MACHINE OPERATIONS AND CONTROLS
    • CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
    • METHOD FOR STARTING ENGINE
    • METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE
    • METHOD FOR STOPPING ENGINE
    • METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE, AND SHIFTING GEAR) AND STOPPING MACHINE
    • METHOD FOR STEERING MACHINE
    • METHOD FOR OPERATING WORK EQUIPMENT
    • PRECAUTIONS FOR OPERATION
    • METHOD FOR CHECKING BUCKET ANGLE
    • RECOMMENDED APPLICATIONS
    • REMOTE POSITIONER
    • METHOD FOR PARKING MACHINE
    • METHOD FOR CHECKING AFTER FINISHING WORK
    • LOCK
    • HANDLE TIRE
  • HANDLE AIR CONDITIONER
    • EXPLANATION OF AIR CONDITIONER EQUIPMENT
    • METHOD FOR OPERATING AIR CONDITIONER
  • TRANSPORTATION
    • TRANSPORTATION PROCEDURE
    • LOADING AND UNLOADING WITH TRAILER
    • METHOD FOR LIFTING MACHINE
  • COLD WEATHER OPERATION
    • COLD WEATHER OPERATION INFORMATION
    • PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER
    • PRECAUTIONS IN COLD WEATHER
    • AFTER COLD WEATHER SEASON
  • PRECAUTIONS FOR LONG-TERM STORAGE
    • PREPARATION FOR LONG-TERM STORAGE
    • MAINTENANCE DURING LONG-TERM STORAGE
    • STARTING MACHINE AFTER LONG-TERM STORAGE
  • TROUBLES AND ACTIONS
    • ACTIONS WHEN RUNNING OUT OF FUEL
    • PRECAUTIONS FOR TOWING MACHINE
    • PRECAUTIONS FOR DISCHARGED BATTERY
    • OTHER TROUBLE
• MAINTENANCE
  • PRECAUTIONS FOR MAINTENANCE
    • CHECK SERVICE METER READING
    • KOMATSU GENUINE REPLACEMENT PARTS
    • KOMATSU GENUINE LUBRICANTS
    • ALWAYS USE CLEAN WASHER FLUID
    • FRESH AND CLEAN LUBRICANTS
    • CHECK DRAINED OIL AND USED FILTER
    • PRECAUTIONS FOR REFILLING OIL OR FUEL
    • PRECAUTIONS FOR ADDING DEF
    • WELDING INSTRUCTIONS
    • DO NOT DROP THINGS INSIDE MACHINE
    • PRECAUTIONS FOR KDPF
    • PRECAUTIONS FOR SCR ASSEMBLY
    • DUSTY JOBSITES
    • AVOID MIXING OIL
    • LOCK INSPECTION COVERS
    • BLEED AIR FROM HYDRAULIC CIRCUIT
    • PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
    • CHECKS AFTER INSPECTION AND MAINTENANCE
    • FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
    • CLOSE ENGINE SIDE COVER SECURELY
  • OUTLINE OF MAINTENANCE
    • HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
    • BATTERY TERMINAL
    • HANDLE ELECTRICAL COMPONENTS
  • STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
  • MAINTENANCE SCHEDULE
    • MAINTENANCE SCHEDULE TABLE
    • MAINTENANCE INTERVAL WHEN DIESEL FUEL MIXED WITH BIO-FUEL IS USED
  • MAINTENANCE PROCEDURE
    • INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
    • INITIAL 1000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 1000 HOURS)
    • WHEN REQUIRED
    • CHECKS BEFORE STARTING
    • EVERY 50 HOURS MAINTENANCE
    • EVERY 100 HOURS MAINTENANCE
    • EVERY 250 HOURS MAINTENANCE
    • EVERY 500 HOURS MAINTENANCE
    • EVERY 1000 HOURS MAINTENANCE
    • EVERY 2000 HOURS MAINTENANCE
    • EVERY 4000 HOURS MAINTENANCE
    • EVERY 4500 HOURS MAINTENANCE
    • EVERY 5000 HOURS MAINTENANCE (IF USED ENGINE OIL OR BIO OIL IN HYDRAULIC SYSTEM)
    • EVERY 6000 HOURS MAINTENANCE (IF USED HO46 OR TO10 IN HYDRAULIC SYSTEM)
    • EVERY 8000 HOURS MAINTENANCE
    • EVERY 9000 HOURS MAINTENANCE
• SPECIFICATIONS
  • SPECIFICATIONS
    • SPECIFICATIONS: WA480-8E0 STANDARD
    • SPECIFICATIONS: WA480-8E0 Yard Loader
    • SPECIFICATIONS: WA480-8E0 Yard Loader with Quick Coupler
• ATTACHMENTS AND OPTIONS
  • BUCKET AND TIRE SELECTION
    • PRECAUTIONS WHEN YOU OPERATE MACHINE WITH 5.5m3 BUCKET
    • PRECAUTIONS WHEN WIDE TIRES ARE INSTALLED
  • HANDLE SHORT LEVER JOYSTICK STEERING SYSTEM
    • EXPLANATION OF COMPONENTS IN SHORT LEVER JOYSTICK STEERING SYSTEM
    • FUNCTION AND STRUCTURE OF JOYSTICK STEERING SYSTEM
    • PRECAUTIONS FOR HANDLING JOYSTICK STEERING SYSTEM
    • METHOD FOR HANDLING JOYSTICK STEERING SYSTEM
    • SELECTION OF OPERATION WITH JOYSTICK STEERING LEVER AND STEERING WHEEL
    • METHOD FOR GETTING ON OR OFF TO OPERATOR’S CAB
    • METHOD FOR ADJUSTING JOYSTICK CONSOLE
  • HANDLE MULTIFUNCTION MONO-LEVER
    • EXPLANATION OF EQUIPMENT ON MULTIFUNCTION MONO-LEVER
    • MULTIFUNCTION MONO-LEVER
    • KICKDOWN SWITCH
    • HOLD SWITCH
    • DIRECTIONAL SELECTER SWITCH ON MULTIFUNCTION MONO-LEVER
    • PCS(PROPORTIONAL CONTROL SWITCH)
    • LCD UNIT
    • OIL FLOW CONTROL MODE PILOT LAMP (FIXED OIL FLOW MODE)
    • OIL FLOW CONTROL MODE PILOT LAMP (PROPORTIONAL OIL FLOW MODE)
    • DETENT OPERATION PILOT LAMP
    • ATTACHMENT OIL FLOW LEVEL
    • METHOD FOR SETTING PCS
  • HANDLE QUICK COUPLER
    • QUICK COUPLER PREPARATION
    • EXPLANATION OF COMPONENTS ON MACHINES WITH QUICK COUPLER
    • TO REMOVE ATTACHMENT
    • TO INSTALL ATTACHMENT
    • PRECAUTIONS FOR USING HYDRAULIC TYPE QUICK COUPLER
  • RADAR SYSTEM
    • DETECTED RANGE AND COMPONENTS
    • WARNING WHEN OBSTACLE IS DETECTED
  • COLD AREA KIT
  • SEAT HEATER AND SEAT VENTILATION
    • METHOD FOR HEATING SEAT
    • METHOD FOR USING SEAT VENTILATION
  • HANDLE SEAT BELT
    • METHOD FOR FASTENING AND UNFASTENING SEAT BELT
  • METHOD FOR CLEANING CAB FRONT GLASS
• REPLACEMENT PARTS
  • DEFINED LIFE PARTS
    • DEFINED LIFE PARTS LIST
  • CONSUMABLE PARTS
    • CONSUMABLE PARTS LIST
  • RECOMMENDED FUEL, COOLANT, AND LUBRICANT
    • LUBRICATION CHART
    • METHOD FOR USING FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
    • RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS
• INDEX

Link Belt