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Komatsu WA50-8 Wheel Loader Shop Manual (SEN07007-01)

Format: PDF (Printable Document)

File Language: English

File Pages: 1224

File Size: 30.13 MB (Speed Download Link)

Brand: Komatsu

Model: WA50-8 Wheel Loader

Book No: SEN07007-01

Serial No: SN 83001-UP

Type of Document: Shop Manual

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Komatsu WA50-8 Wheel Loader Shop Manual (SEN07007-01)

The Komatsu WA50-8 Wheel Loader Shop Manual (SEN07007-01) is the workshop book you use when the machine is down and you’ve already checked the obvious stuff in the yard. It’s aimed at people who actually turn wrenches on a WA50-8, not just run it. Most folks reach for this when they need guided diagnostics, teardown order, or correct reassembly after a failure, so they don’t waste half a day guessing.

What this manual helps you do

  • Trace hydraulic issues on the Komatsu WA50-8 wheel loader using factory-style troubleshooting trees and circuit layouts.
  • Diagnose engine, electrical, and hydraulic faults with step-by-step test sequences that match what most shops have on the truck or in the bay.
  • Follow correct disassembly and reassembly sequences for major components so you don’t break castings, pinch seals, or miss hidden fasteners.
  • Check adjustment procedures for linkages, brakes, steering, and loader functions after repairs so the machine goes back to work safely.
  • Handle scheduled workshop-level service tasks on the WA50-8 with the kind of guidance you’d expect in a dealer shop environment.

Who this is for

This is for field techs, shop mechanics, and fleet managers who are responsible for actual repairs on a Komatsu WA50-8, not just daily checks. Operators looking for basic controls and routine maintenance would be better off with the Operation & Maintenance manual, not this shop manual.

FAQ

Q: Is this a PDF I can search and print?

A: Yes, it’s a digital PDF you can search by keyword and print the pages you need for the jobsite.

Q: Does this go deep enough for full component rebuilds?

A: These shop manuals usually cover diagnostics, removal, disassembly, inspection points, reassembly, and testing for major systems.

Q: How do I know it matches my specific WA50-8?

A: Check your machine tag and confirm it’s a WA50-8; if you’re near a serial break, you may want to confirm with your Komatsu dealer that SEN07007-01 is the correct book for your unit.

Bottom line: if you’re repairing or diagnosing a Komatsu WA50-8 in the field or shop, this is the right manual; if you just need operating instructions and basic servicing, keep looking for the O&M book instead.

📘 Show Index

Table of Contents:

  • 00 Index and Foreword
    • Index
    • Abbreviation List
    • Foreword, Safety, Basic Information
      • How to Read the Shop Manual
      • Safety Notice for Operation
      • Precautions to Prevent Fire
      • Procedures If Fire Occurs
      • Precautions When You Dispose of Waste Materials
      • Precautions When You Handle Hydraulic Equipment
      • Precautions When You Disconnect and Connect Pipings
      • Precautions When You Handle Electrical Equipment
      • Precautions When You Handle Fuel System Equipment
      • Precautions When You Handle Intake System Equipment
      • Practical Use of KOMTRAX
      • Disconnect and Connect Push-Pull Type Coupler
        • How to Disconnect and Connect Type 1 Push-Pull Type Coupler
        • How to Disconnect and Connect Type 2 Push-Pull Type Coupler
        • How to Disconnect and Connect Type 3 Push-Pull Type Coupler
      • Precautions for Disconnection and Connection of Connectors
      • How to Disconnect and Connect Deutsch Connector
      • How to Disconnect and Connect Slide Lock Type Connector
      • How to Disconnect and Connect Connector with Lock to Pull
      • How to Disconnect and Connect Connector with Lock to Push
      • How to Disconnect and Connect Connector with Housing to Rotate
      • How to Read the Codes for Electric Cable
      • Explanation of Terms for Maintenance Standard
      • Standard Tightening Torque Table
      • Conversion Table
  • 01 Specifications
    • Table of Contents
    • Abbreviation List
    • Specifications
      • Specification Drawing
        • Specification Drawing: WA50-8
      • Specifications
        • Specifications: WA50-8
      • Weight Table
        • Weight Table: WA50-8
      • How to Use Fuel, Coolant and Lubricants by Ambient Temperature
  • 10 Structure and Function
    • Table of Contents
    • Abbreviation List
    • Boot-up System
      • Layout Drawing of Boot-up System
      • System Operating Lamp System
        • System Diagram of System Operating Lamp System
        • Function of Operation Lamp System
      • Battery Disconnect Switch
        • Function of Battery Disconnect Switch
    • Engine System
      • Layout Drawing of Engine System
      • Engine Control System
        • System Diagram of Engine Control
        • Function of Engine Control System
      • Component Parts of Engine System
        • Coupling
    • Cooling System
      • Layout Drawing of Cooling System
        • Specifications of Cooling System
    • Control System
      • Layout Drawing of Control System
      • Machine Monitor System
        • System Diagram of Machine Monitor System
      • KOMTRAX System
        • System Diagram of KOMTRAX System
        • Function of KOMTRAX System
      • Component Parts of Control System
        • Machine Monitor
        • KOMTRAX Terminal
        • HST Controller
    • Hydraulic System
      • Layout Drawing of Hydraulic System
      • Component Parts of Hydraulic System
        • Hydraulic Tank
        • Steering and Work Equipment Pump
        • Control Valve
    • Power Train System
      • Layout Drawing of HST System
      • HST Control System
        • System Diagram of HST Control System
        • Travel Speed Adjustment Function
        • Traction Control Function
        • Machine Protection Function by HST Controller
      • Component Parts of Power Train System
        • Drive Shaft
        • HST Pump
        • HST Motor
        • Transfer
        • Axle
        • Differential
        • Final Drive
    • Work Equipment System
      • Layout Drawing of Work Equipment System
    • Steering System
      • Layout Drawing of Steering System
      • Steering Column
        • Structure of Steering Column
      • Component Parts of Steering System
        • Priority Valve
        • Orbitrol Valve
    • Brake System
      • Layout Drawing of Brake System
      • Component Parts of Brake System
        • Brake
    • Undercarriage and Frame
      • Frame, Axle Mount and Center Hinge Pin
        • Structure of Frame, Axle Mount and Center Hinge Pin
        • Function of Frame, Axle Mount and Center Hinge Pin
    • Work Equipment
      • Structure of Work Equipment
      • Structure of Bucket
      • Bucket Positioner
        • Structure of Bucket Positioner
        • Function of Bucket Positioner
        • Operation of Bucket Positioner
    • CAB Related Parts
      • ROPS CAB
        • Structure of ROPS CAB
        • Function of ROPS CAB
      • ROPS Canopy
        • Structure of ROPS Canopy
        • Function of ROPS Canopy
  • 20 Standard Value Table
    • Table of Contents
    • Abbreviation List
    • Standard Value Table for Engine
      • Standard Value Table for Engine: WA50-8
    • Standard Value Table for Machine
      • Standard Value Table for Machine: WA50-8
      • Machine Posture and Procedures to Measure Performance
  • 30 Testing and Adjusting
    • Table of Contents
    • Precautions Before Work
    • Abbreviation List
    • Related Information on Testing and Adjusting
      • Tools for Testing and Adjusting
      • Sketch of Tools for Testing and Adjusting
    • Engine and Cooling System
      • Examine Engine Speed
        • How to Examine Engine Speed
      • Examine Exhaust Gas Color
        • How to Examine Exhaust Gas Color with Handy Smoke Checker
        • How to Examine Exhaust Gas Color with Smoke Meter
      • Examine and Adjust Valve Clearance
        • How to Examine Valve Clearance
        • How to Adjust Valve Clearance
      • Examine Compression Pressure
        • How to Examine Compression Pressure
      • Examine Engine Oil Pressure
        • How to Examine Engine Oil Pressure
      • Bleed Air from Fuel System
        • How to Bleed Air from Fuel System
      • Examine Fuel System for Leakage
        • How to Examine Fuel System for Leakage
      • Handle Cylinder Cut-out Mode Operation
      • Examine and Adjust Alternator Belt Tension
        • How to Examine Alternator Belt Tension
        • Adjust Alternator Belt Tension
      • Examine Installed Condition of Cylinder Heads and Manifolds
        • How to Examine Installed Condition of Cylinder Heads and Manifolds
      • Examine Engine Piping for Damage and Looseness
        • How to Examine Engine Piping for Damage and Looseness
      • Examine and Adjust Air Conditioner Compressor Belt Tension
        • How to Examine Air Conditioner Compressor Belt Tension
        • How to Adjust Air Conditioner Compressor Belt Tension
    • Power Train
      • Examine and Adjust HST Oil Pressure
        • How to Examine HST Oil Pressure
        • How to Adjust HST Oil Pressure
      • Adjust Travel Speed Sensor
        • How to Adjust Travel Speed Sensor
      • Examine Drive Shaft for Looseness, Backlash, and Damage
        • How to Examine Drive Shaft for Looseness, Backlash, and Damage
    • Steering System
      • Examine Steering Wheel
        • How to Examine Steering Wheel
      • Examine and Adjust Steering Circuit Oil Pressure
        • How to Examine Steering Circuit Oil Pressure
        • How to Adjust Steering Circuit Oil Pressure
      • Bleed Air from Steering Cylinder Circuit
        • How to Bleed Air from Steering Cylinder Circuit
    • Brake System
      • Examine Brake Performance
        • How to Examine Brake Performance
      • Examine Brake Pedal
        • How to Examine Brake Pedal
      • Examine and Adjust Brake Pedal Linkage
        • How to Examine Brake Pedal Linkage
        • How to Adjust Brake Pedal Linkage
      • Examine and Adjust Brake Lamp Switch
        • How to Examine Brake Lamp Switch
        • How to Adjust Brake Lamp Switch
      • Examine and Adjust Inching Potentiometer Linkage
        • How to Examine Inching Potentiometer Linkage
        • How to Adjust Inching Potentiometer Linkage
      • Examine and Adjust Parking Brake Control Linkage
        • How to Examine Parking Brake Control Linkage
        • How to Adjust Brake Parking Brake Control Linkage
      • Examine Brake Disc Wear Volume
        • How to Examine Brake Disc Wear Volume
      • Examine Parking Brake Performance
        • How to Examine Parking Brake Performance
    • Hydraulic System
      • Release Remained Pressure from Work Equipment Circuit
        • How to Release Remained Pressure from Work Equipment Circuit
      • Examine and Adjust Work Equipment Oil Pressure
        • How to Examine Work Equipment Oil Pressure
        • How to Adjust Work Equipment Oil Pressure
      • Bleed Air from Work Equipment Circuit
        • How to Bleed Air from Work Equipment Circuit
    • Work Equipment
      • Examine Proximity Switch Operation Pilot Lamp
        • How to Examine Proximity Switch Operation Pilot Lamp
      • Examine and Adjust Bucket Positioner
        • How to Examine Bucket Positioner
        • How to Adjust Bucket Positioner
      • Examine Stroke of Work Equipment Valve Spool
        • How to Examine Stroke of Work Equipment Valve Spool
    • CAB Related Parts
      • Examine Directional Lever
        • How to Examine Directional Lever
      • Examine and Adjust Work Equipment Lever
        • How to Examine Work Equipment Control Lever
        • How to Adjust Work Equipment Control Lever
      • Examine Accelerator Pedal
        • How to Examine Accelerator Pedal
    • Electrical System
      • Set and Operate Machine Monitor
        • Operator Mode
        • Examine Function by LCD (Liquid Crystal Display)
        • Examine Function of Service Meter
        • Usage Limitation and Maintenance Password Change Function(When Password Length is 10)
        • Usage Limitation and Maintenance Password Change Function(When Password Length is 6)
        • Service Mode
        • How to Operate Service Mode
        • How to See Pre-defined Monitoring Information
        • How to Examine Self-Define Monitor Information
        • Abnormality Record Menu
        • How to Reset Maintenance Time
        • How to See Maintenance Record
        • How to Operate Maintenance Mode Setting
        • How to Set Phone Number Entry
        • Default Menu
        • Diagnostic Tests Menu
        • Adjustment Menu
        • KOMTRAX Settings Menu
        • How to Show Service Message
      • How to Start Up KOMTRAX Terminal
      • Handle Voltage Circuit of Engine Controller
      • Handle Battery Disconnect Switch
      • Examine Diodes
        • How to Examine Diodes by Digital Tester
        • How to Examine Diodes by Analog Tester
    • Pm Clinic
      • Pm Clinic Service
        • Pm Clinic Check Sheet: WA50-8
  • 40 Troubleshooting
    • Table of Contents
    • Precautions Before Work
    • Abbreviation List
    • Related Information to Troubleshooting
      • General Troubleshooting Points
      • Sequence of Events in Troubleshooting
      • Inspection Before Troubleshooting
      • Inspection Procedure Before Troubleshooting
        • Walk-around Check
      • Test in Accordance with Testing Procedure
        • Examine Fuel Level and Type
        • Examine for Impure Ingredient in Fuel
        • Examine Feed Pump Prefilter
        • Examine Fuel Prefilter
        • Examine Water Separator, Drain Water and Sediment
        • Examine Fuel Main Filter
        • Examine Engine Oil Level (Oil Quantity in Oil Pan) and Type
        • Examine Coolant Level (Reservoir Tank)
        • Examine Air Cleaner Clogging
        • Clean Outer Element
        • Replace Element
        • Examine Hydraulic Oil Level
        • Examine Hydraulic Oil Filter
        • Examine the Oil Level in the Transfer Case
        • Examine Oil Level in Front Axle Case
        • Examine Oil Level in Rear Axle Case
        • Bleed Air from Fuel System
        • Bleed Air from Hydraulic System
        • How to Examine Electrical Components
      • Preparation for Troubleshooting of Electrical System
        • Preparation for Troubleshooting of Machine Monitor
        • Preparation for Troubleshooting of Engine Controller
        • Preparation for Troubleshooting of HST Controller
        • Preparation for Troubleshooting of KOMTRAX Terminal
        • How to Disconnect and Connect Connector with a Special Lock
      • Procedure for Troubleshooting
      • Symptom and Troubleshooting Numbers
      • Information Shown in Troubleshooting Table
      • Connector List and Layout
      • Connector Contact Connection Table
      • Connector Contact Identification (For 4D88E-7 Engine)
      • T-Branch Box and T-Branch Adapter Table
      • Fuse Location Table
      • Precautions When You Clean and Replace KDPF (KCSF and KDOC)
      • Failure Code Table
    • Troubleshooting by Failure Code (Display of Code)
      • Failure Code [6091NX]
      • Failure Code [989FN1]
      • Failure Code [989L00]
      • Failure Code [989M00]
      • Failure Code [989N00]
      • Failure Code [AQ20R1]
      • Failure Code [B@CRNS]
      • Failure Code [D160KA]
      • Failure Code [D160KB]
      • Failure Code [D160KY]
      • Failure Code [D192KA]
      • Failure Code [D192KB]
      • Failure Code [D192KY]
      • Failure Code [D19JKZ]
      • Failure Code [D19UKB]
      • Failure Code [D19UKZ]
      • Failure Code [D19UMC]
      • Failure Code [D5ZHKA]
      • Failure Code [D5ZHKB]
      • Failure Code [D811MC]
      • Failure Code [D862KA]
      • Failure Code [D8ALKA]
      • Failure Code [D8ALKB]
      • Failure Code [D8AQK4]
      • Failure Code [D8AQKR]
      • Failure Code [DAF0KT]
      • Failure Code [DAF0MB]
      • Failure Code [DAF0MC]
      • Failure Code [DAF3KK]
      • Failure Code [DAFGMC]
      • Failure Code [DAFLKA]
      • Failure Code [DAFLKB]
      • Failure Code [DAFQKR]
      • Failure Code [DAJ0KK]
      • Failure Code [DAJ0KT]
      • Failure Code [DAJ0MC]
      • Failure Code [DAJ1KA]
      • Failure Code [DAJ2KK]
      • Failure Code [DAJ5KX]
      • Failure Code [DAJ6KX]
      • Failure Code [DAJ9KQ]
      • Failure Code [DAJLKA]
      • Failure Code [DAJLKB]
      • Failure Code [DAJQKR]
      • Failure Code [DAJRMA]
      • Failure Code [DB2QKR]
      • Failure Code [DDAAL6]
      • Failure Code [DDD7KA]
      • Failure Code [DDD7KY]
      • Failure Code [DDK6KA]
      • Failure Code [DDK6KY]
      • Failure Code [DGH1KX]
      • Failure Code [DHHBKX]
      • Failure Code [DHHBKY]
      • Failure Code [DHHCKX]
      • Failure Code [DHHCKY]
      • Failure Code [DHTCL6]
      • Failure Code [DJF1KA]
      • Failure Code [DK70KA]
      • Failure Code [DK70KY]
      • Failure Code [DLT4KB]
      • Failure Code [DLT4KX]
      • Failure Code [DV00KB]
      • Failure Code [DX19KA]
      • Failure Code [DX19KB]
      • Failure Code [DX19KY]
      • Failure Code [DXATKA]
      • Failure Code [DXATKB]
      • Failure Code [DXATKY]
      • Failure Code [DXAUKA]
      • Failure Code [DXAUKB]
      • Failure Code [DXAUKY]
    • Troubleshooting of Electrical System (E-Mode)
      • E-1 Engine Does Not Start (Engine Does Not Crank)
      • E-2 Engine Does Not Start (Fuel Feed Pump System)
      • E-3 Automatic Preheating System Does Not Operate
      • E-4 When Starting Switch is Turned to ON Position, Machine Monitor Displays Nothing
      • E-5 Engine Coolant Temperature Monitor Comes On in White While Engine Runs
      • E-6 Charge Level Monitor Comes On in Red While Engine is in Operation
      • E-7 Fuel Level Monitor Comes On in Red While Engine Runs
      • E-8 Engine Coolant Temperature Monitor Comes On in Red While Engine is in Operation
      • E-9 Engine Oil Pressure Monitor Comes on in Red While Engine is in Operation
      • E-10 Fuel Gauge Display Does Not Move from Minimum or Maximum
      • E-11 Display of Fuel Gauge is Different from Actual Fuel Level
      • E-12 Coolant Temperature Gauge Display Does Not Move from Minimum or Maximum
      • E-13 Display of Coolant Temperature Gauge is Different from Actual Coolant Temperature
      • E-14 HST Oil Temperature Gauge Does Not Move from Minimum or Maximum
      • E-15 HST Oil Temperature Gauge Reading is Different from Actual Oil Temperature
      • E-16 Seat Belt Caution Lamp Indication is Abnormal
      • E-17 Some Areas of Machine Monitor Screen are Not Shown
      • E-18 Function Switch Does Not Operate
      • E-19 Alarm Buzzer Does Not Sound
      • E-20 Alarm Buzzer Cannot be Canceled
      • E-21 Service Meter is Not Shown While Starting Switch is in OFF Position
      • E-22 Machine Does Not Change to Service Mode
      • E-23 Travel Speed is Too Slow or Fast
      • E-24 Malfunction of Parking Brake Reminder Alarm
      • E-25 The Bucket Positioner Does Not Work or Cannot be Released
      • E-26 Cannot Switch Forward and Reverse Properly
      • E-27 Horn Does Not Sound
      • E-28 Horn Does Not Stop
      • E-29 Headlamp, Clearance Lamp, and Tail Lamp Do Not Light
      • E-30 Headlamp Does Not Come On or Go Off
      • E-31 Clearance Lamp and Tail Lamp Do Not Come On or Go Off
      • E-32 Front Working Lamp Does Not Come On or Go Off
      • E-33 Rear Working Lamp Does Not Come On or Go Off
      • E-34 All of Turn Signal Lamps and Hazard Lamps Do Not Come On or Go Off
      • E-35 Turn Signal Lamps Do Not Come On or Go Off
      • E-36 Hazard Lamp Does Not Come On or Go Off
      • E-37 Brake Lamp Does Not Light or Stays Lighted
      • E-38 Backup Lamp Does Not Come on or Does Not Go off
      • E-39 Backup Buzzer Does Not Sound or Continues to Sound
      • E-40 Front Wiper Does Not Operate
      • E-41 Rear Wiper Does Not Operate
      • E-42 Window Washer Does Not Operate
      • E-43 KOMTRAX System Does Not Operate Correctly
    • Troubleshooting for Hydraulic and Mechanical Systems (H Mode)
      • Information Shown in Troubleshooting Table (H-Mode)
      • H-1 Machine Can Not Move Forward or Reverse
      • H-2 Machine Can Not Travel FORWARD (Machine Travels Reverse Normally)
      • H-3 Machine Can Not Travel REVERSE (Machine Travels Forward Normally)
      • H-4 Travel Speed of FORWARD Travel and REVERSE Travel is Slow, or Power is Low
      • H-5 Forward Travel Speed is Slow or Power is Low (Machine Travels Reverse Normally)
      • H-6 REVERSE Travel Speed is Slow or Power is Low (Machine Travels FORWARD Normally)
      • H-7 Engine Speed Drops Largely or Engine Stops
      • H-8 Travel Speed Control Dial Does Not Operate
      • H-9 Machine Does Not Turn
      • H-10 Steering Wheel is Heavy to Operate
      • H-11 Machine Sways or Large Shocks are Made While Machine Turns
      • H-12 Machine Unintentionally Turns to One Side When Machine Travels
      • H-13 Brakes Do Not Work or Have Poor Performance
      • H-14 Brakes Do Not Release or Drag
      • H-15 Parking Brake Does Not Work or It is Weak
      • H-16 Parking Brake is Not Released or Drags
      • H-17 Boom Does Not Rise
      • H-18 Boom Moves Slow or Boom Lacks Lifting Force
      • H-19 Rising Boom Slows Down at Some Height
      • H-20 Lift Cylinders Can Not Hold Bucket on Ground
      • H-21 Hydraulic Drift of Boom is Large
      • H-22 Boom Moves Up and Down During Operation
      • H-23 When You Switch Control Lever From "Hold" to "Raise", Boom Temporarily Lowers
      • H-24 Bucket Does Not Tilt Back
      • H-25 Bucket Moves Slow or Lacks Tilt-Back Force
      • H-26 Bucket Decreases Speed During Tilt-Back Operation
      • H-27 Bucket Cylinder Does Not Hold Bucket on Ground
      • H-28 Hydraulic Drift of Bucket is Large
      • H-29 Bucket Tilts Back and Forth While You Carry Load (Work Equipment Valve in Hold)
      • H-30 When You Switch Control Lever From "Hold" to "Tilt", Bucket Temporarily Dumps
      • H-31 Boom and Bucket Control Levers Do Not Move Smoothly and are Heavy to Move
    • Troubleshooting of Engine (S-Mode)
      • Information Shown in Troubleshooting Table (S-Mode)
      • S-1 Engine Does Not Crank When Starting Switch is Turned to START Position
      • S-2 Engine Cranks but No Exhaust Smoke Comes Out
      • S-3 Fuel is Sprayed but Engine Does Not Start (Misfiring: Engine Cranks but Does Not Start)
      • S-4 Engine Startability is Unsatisfactory
      • S-5 Engine Does Not Pick Up Smoothly
      • S-6 Engine Stops During Operation
      • S-7 Engine Runs Rough or is Not Stable
      • S-8 Engine Lacks Power
      • S-9 KDPF Becomes Clogged in a Short Time
      • S-10 Engine Oil Consumption is Excessive
      • S-11 Engine Oil Becomes Dirty Quickly
      • S-12 Fuel Consumption is Excessive
      • S-13 Oil is in Coolant (or Coolant Spurts Back or Coolant Level Goes Down)
      • S-14 Engine Oil Pressure Drops
      • S-15 Fuel Mixes into Engine Oil
      • S-16 Water Mixes into Engine Oil (Milky)
      • S-17 Coolant Temperature Increases Too High (Overheating)
      • S-18 Unusual Noise is Heard
      • S-19 Vibration is Excessive
      • S-20 Air Cannot be Bled from Fuel Circuit
  • 50 Disassembly and Assembly
    • Table of Contents
    • Precautions Before Work
    • Abbreviation List
    • Related Information on Disassembly and Assembly
      • How to Read This Manual
      • Coating Materials List
      • Special Tool List
    • Engine and Cooling System
      • Remove and Install Cooling Assembly
        • How to Remove Cooling Assembly
        • How to Install Cooling Assembly
      • Remove and Install Radiator Assembly
        • How to Remove Radiator Assembly
        • How to Install Radiator Assembly
      • Remove and Install Hydraulic Oil Cooler Assembly
        • How to Remove Hydraulic Oil Cooler Assembly
        • How to Install Hydraulic Oil Cooler Assembly
      • Remove and Install Engine and HST Pump Assembly
        • Remove Engine and HST Pump Assembly
        • Install Engine and HST Pump Assembly
      • Remove and Install Engine Hood Assembly
        • How to Remove Engine Hood Assembly
        • How to Install Engine Hood Assembly
      • Remove and Install Fuel Tank Assembly
        • How to Remove Fuel Tank Assembly
        • How to Install Fuel Tank Assembly
      • Remove and Install KDPF Assembly
        • How to Remove KDPF Assembly
        • How to Install KDPF Assembly
      • Disassemble and Assemble KDPF Assembly
      • Remove and Install Air Cleaner Assembly
        • How to Remove Air Cleaner Assembly
        • How to Install Air Cleaner Assembly
      • Remove and Install Air Conditioner Compressor Assembly
        • How to Remove Air Conditioner Compressor Assembly
        • How to Install Air Conditioner Compressor Assembly
      • Remove and Install Air Conditioner Condenser Assembly
        • How to Remove Air Conditioner Condenser Assembly
        • How to Install Air Conditioner Condenser Assembly
    • Power Train
      • Remove and Install HST Pump Assembly
        • Remove HST Pump Assembly
        • Install HST Pump Assembly
      • Remove and Install HST Motor Assembly
        • How to Remove HST Motor Assembly
        • How to Install HST Motor Assembly
      • Remove and Install Transfer Assembly
        • Remove Transfer Assembly
        • Install Transfer Assembly
      • Disassemble and Assemble Transfer Assembly
        • Disassemble Transfer Assembly
        • Assemble Transfer Assembly
      • Remove and Install Parking Brake Assembly
        • How to Remove Parking Brake Assembly
        • Install Parking Brake Assembly
      • Disassemble and Assemble Parking Brake Assembly
        • Disassemble Parking Brake Assembly
        • Assemble Parking Brake Assembly
      • Remove and Install Front Axle Assembly
        • How to Remove Front Axle Assembly
        • How to Install Front Axle Assembly
      • Remove and Install Rear Axle Assembly
        • How to Remove Rear Axle Assembly
        • How to Install Rear Axle Assembly
      • Disassemble and Assemble Axle Housing Assembly
        • How to Disassemble Axle Housing Assembly
        • How to Assemble Axle Housing Assembly
      • Disassemble and Assemble Differential Assembly
        • How to Disassemble Differential Assembly
        • How to Assemble Differential Assembly
    • Undercarriage and Frame
      • Remove and Install Center Hinge Pin
        • How to Remove Center Hinge Pin
        • How to Install Center Hinge Pin
      • Remove and Install Counterweight Assembly
        • How to Remove Counterweight Assembly
        • How to Install Counterweight Assembly
      • Remove and Install Undercover
        • How to Remove Undercover
        • How to Install Undercover
    • Hydraulic System
      • Remove and Install Hydraulic Tank Assembly
        • How to Remove Hydraulic Tank Assembly
        • How to Install Hydraulic Tank Assembly
      • Remove and Install Control Valve
        • How to Remove Control Valve
        • How to Install Control Valve
    • Work Equipment
      • Remove and Install Work Equipment Assembly
        • How to Remove Work Equipment Assembly
        • How to Install Work Equipment Assembly
      • Disassemble and Assemble Hydraulic Cylinder Assembly
        • How to Disassemble Hydraulic Cylinder Assembly
        • How to Assemble Hydraulic Cylinder Assembly
    • CAB Related Parts
      • Remove and Install Operator Cab Assembly
        • How to Remove Operator Cab Assembly
        • How to Install Operator Cab Assembly
      • Remove and Install Canopy Assembly
        • How to Remove Canopy Assembly
        • How to Install Canopy Assembly
      • Remove and Install Floor Frame Assembly (Canopy Specification)
        • Remove Floor Frame Assembly (Canopy Specification)
        • Install Floor Frame Assembly (Canopy Specification)
      • Remove and Install Operator Cab Glass (Adhered Glass)
        • How to Remove Operator Cab Glass (Adhered Glass)
        • How to Install Operator Cab Glass (Adhered Glass)
      • Remove and Install Heater Unit Assembly
        • How to Remove Heater Unit Assembly
        • How to Install Heater Unit Assembly
      • Remove and Install Air Conditioner Unit Assembly
        • How to Remove Air Conditioner Unit Assembly
        • How to Install Air Conditioner Unit Assembly
      • Remove and Install Operator Seat Assembly
        • How to Remove Operator Seat Assembly
        • How to Install Operator Seat Assembly
    • Electrical System
      • Remove and Install Engine Controller Assembly
        • How to Remove Engine Controller Assembly
        • How to Install Engine Controller Assembly
      • Remove and Install HST Controller Assembly
        • How to Remove HST Controller Assembly
        • How to Install HST Controller Assembly
      • Remove and Install Machine Monitor Assembly
        • How to Remove Machine Monitor Assembly
        • How to Install Machine Monitor Assembly
      • Remove and Install KOMTRAX Terminal Assembly
        • How to Remove KOMTRAX Terminal Assembly
        • How to Install KOMTRAX Terminal Assembly
  • 60 Maintenance Standard
    • Table of Contents
    • Abbreviation List
    • Engine and Cooling System
      • Maintenance Standard for Engine Mount
      • Maintenance Standard for Coupling
    • Power Train
      • Maintenance Standard for Transfer Mount
      • Maintenance Standard for HST Pump
      • Maintenance Standard for HST Motor
        • Maintenance Standard for Relief Valve of HST Motor
      • Maintenance Standard for Transfer
      • Maintenance Standard for Front Axle
      • Maintenance Standard for Rear Axle
      • Maintenance Standard for Front Differential
      • Maintenance Standard for Rear Differential
      • Maintenance Standard for Front Final Drive
      • Maintenance Standard for Rear Final Drive
    • Steering System
      • Maintenance Standard for Steering Column
      • Maintenance Standard for Steering Cylinder
    • Brake System
      • Maintenance Standard for Brake
    • Undercarriage and Frame
      • Maintenance Standard for Frame, Axle Mount and Center Hinge Pin
    • Work Equipment
      • Maintenance Standard for Work Equipment Linkage
      • Maintenance Standard for Bucket
      • Maintenance Standard for Bucket Positioner
      • Maintenance Standard for Lift Cylinder
      • Maintenance Standard for Bucket Cylinder
    • CAB Related Parts
      • Maintenance Standard for ROPS Cab
      • Maintenance Standard for ROPS Canopy
  • 80 Appendix
    • Table of Contents
    • Precautions Before Work
    • Abbreviation List
    • Air Conditioner System
      • Precautions for Refrigerant
      • Air Conditioner Component
      • Specifications of Air Conditioner
      • Structure and Function of Refrigeration Cycle
      • Outline of Refrigeration Cycle
    • Component Parts of Air Conditioner System
      • Air Conditioner Unit
        • Configuration Diagram of Air Conditioner Unit
      • Compressor
        • Structure of Compressor
        • Specifications of Compressor
        • Function of Compressor
      • Condenser
        • Structure of Condenser
        • Specifications of Condenser
        • Function of Condenser
      • Receiver Drier
        • Structure of Receiver Dryer
        • Specifications of Receiver Dryer
        • Function of Receiver Dryer
      • Air Conditioner Control Panel
        • Structure of Air Conditioner Control Panel
        • Function of Air Conditioner Control Panel
    • Information Shown in Troubleshooting Table
    • A-1 Troubleshooting for Power Supply System (Air Conditioner Does Not Operate)
    • A-2 Troubleshooting for Blower Motor System (No Air Comes Out or Air Flow is Abnormal)
    • A-3 Troubleshooting for Temperature Control Function
    • A-4 Troubleshooting for Air Conditioner Compressor and Cooling System (Electrical System)
    • A-5 Troubleshooting for Air Conditioner Compressor and Cooling System (Mechanical Systems)
    • A-6 Troubleshooting for Hot Water Circuit System
    • A-7 Unusual Noise is Heard from Air Conditioner Related Parts
    • A-8 Water Leaks from Air Conditioner Related Parts
    • A-9 Troubleshooting for Fresh/Recirc Air Changeover
    • Precautions for Disconnection and Connection of Air Conditioner Piping
    • Handle Compressor Oil
  • 90 Circuit Diagrams
    • Table of Contents
    • Abbreviation List
    • Hydraulic Circuit Diagram
      • Symbols Used in Hydraulic Circuit Diagram
      • Hydraulic Circuit Diagram
    • Electrical Circuit Diagram
      • Symbols Used in Electric Circuit Diagram
      • Electrical Circuit Diagram (1/10)
      • Electrical Circuit Diagram (2/10)
      • Electrical Circuit Diagram (3/10)
      • Electrical Circuit Diagram (4/10)
      • Electrical Circuit Diagram (5/10)
      • Electrical Circuit Diagram (6/10)
      • Electrical Circuit Diagram (7/10)
      • Electrical Circuit Diagram (8/10)
      • Electrical Circuit Diagram (9/10)
      • Electrical Circuit Diagram (10/10)
  • Index

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