Komatsu WB97R-5E0 Operation and Maintenance Manual (WENAM00081)

Komatsu WB97R-5E0 Index:

FOREWORD
SAFETY INFORMATION
SAFETY LABELS
- SAFETY LABELS USING PICTOGRAM
NOISE
- NOISE OUTSIDE THE CAB
- NOISE INSIDE THE CAB
- VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED
- GUIDE WHEN WORKING IN AREAS WHERE AIR POLLUTION
INTRODUCTION
- INTENDED USES
- DEMOLITION WORK
- IMPROPER OR UNAUTHORIZED USE
- MAIN CHARACTERISTICS
- POSITIONS AND DIRECTIONS OF THE MACHINE
PRODUCT IDENTIFICATION
- MACHINE IDENTIFICATION NUMBER (PIN)
- MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)
- MACHINE SERIAL NUMBER PLATE
- ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE
- FRONT AXLE SERIAL NUMBER
- REAR AXLE SERIAL NUMBER
- TRANSMISSION SERIAL NUMBER
- CAB SERIAL NUMBER
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
SAFETY PLATES
- POSITION OF THE SAFETY PLATES
- PICTOGRAMS AND RELEVANT MEANINGS
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
- PRECAUTIONS BEFORE STARTING OPERATION
- PREPARATIONS FOR SAFE OPERATION
- FIRE PREVENTION
- PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
- DO NOT GET CAUGHT IN WORK EQUIPMENT
- FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
- CAUTIONS RELATED TO ROPS
- UNAUTHORIZED MODIFICATIONS
- PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
- PRECAUTIONS RELATED TO CAB GLASS
- PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
PRECAUTIONS FOR OPERATION
- PRECAUTIONS FOR JOBSITE
STARTING THE ENGINE
- USE WARNING TAGS
- CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
- WHEN STARTING ENGINE
- IN COLD AREAS
- START ENGINE WITH BOOSTER CABLES
- OPERATION
- TRANSPORT
- LIFTING OBJECTS WITH LIFTING DEVICE (OPTIONAL EQUIPMENT)
PRECAUTIONS FOR MAINTENANCE
- PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
- PRECAUTIONS FOR INSPECTION AND MAINTENANCE
FINAL DISPOSAL OF THE MACHINE
GENERAL VIEW OF MACHINE
- FRONT GENERAL VIEW
- BACKHOE GENERAL VIEW
- CAB INSIDE GENERAL VIEW
EXPLANATION OF COMPONENTS
- INSTRUMENTS AND CONTROLS
- PUSH BUTTONS ON THE FRONT LOADER CONTROL LEVER
- CAB SWITCHES AND ELECTRIC ACCESSORIES
- MACHINE CONTROLS
- ADJUSTING THE CONTROLS
FUSES AND RELAYS
- CENTRAL UNIT FUSES – RELAYS AND ENGINE LINE
- VENTILATION, HEATING AND AIR CONDITIONING FUSES AND RELAYS
- FUSES AND RELAYS
GUARDS, CAB AND DRIVER’S SEAT
- ENGINE HOOD
- CAB
- VENTILATION AND HEATING
- AIR CONDITIONER
- SEAT
- SAFETY BELT
- FIRE EXTINGUISHER
- FIRST AID KIT
- TECHNICAL DOCUMENTATION
- STORAGE COMPARTMENT
SAFETY LOCKS
- FRONT LOADER LOCKS
- BACKHOE LOCKS
REFUELLING PUMP
KOMTRAX SYSTEM
- GENERAL PRECAUTIONS
USE OF THE MACHINE
- CHECKS TO BE CARRIED OUT BEFORE STARTING THE ENGINE
- STARTING THE ENGINE
- WARMING THE ENGINE
- HEATING THE HYDRAULIC OIL
- RUNNING-IN
- HOW TO MOVE THE MACHINE
PARKING THE MACHINE
- PARKING ON LEVEL GROUND
- PARKING ON SLOPES
STOPPING THE ENGINE
TRANSPORTATION
- PRECAUTIONS FOR TRANSPORTING MACHINE
- SELECT TRANSPORTATION METHOD
- PRECAUTIONS FOR LOADING AND UNLOADING WITH TRAILER
- PROCEDURES FOR LOADING AND SECURING MACHINE ON THE TRAILER
USING THE MACHINE IN COLD WEATHER
- PRECAUTIONS TO BE TAKEN IN THE COLD SEASON
- OTHER PRECAUTIONS
- PRECAUTIONS TO BE TAKEN AT THE END OF WORK
PRECAUTIONS TO BE TAKEN AT THE END OF THE WINTER
USING THE MACHINE AS A LOADER
- BUCKET POSITION INDICATOR
- ORGANIZING THE WORK AREA
- CHANGING THE STANDARD FRONT BUCKET
USING THE MACHINE AS AN EXCAVATOR
- POSITIONING THE BUCKET ACCORDING TO THE WORK THAT MUST BE CARRIED OUT
- POSITIONING THE MACHINE FOR DIGGING OPERATIONS
- DIGGING METHOD
- LIFTING LOADS WITH EQUIPMENT
- CHANGING THE BACKHOE BUCKET
LONG PERIODS OF INACTIVITY
- PREPARING THE MACHINE
- PREPARING THE ENGINE
- MAINTENANCE DURING A PERIOD OF INACTIVITY
- RESTARTING THE ENGINE
- AFTER THE PERIOD OF INACTIVITY
- AMBIENT TEMPERATURE RANGE FOR OPERATION AND LONG TERM STORAGE
TROUBLESHOOTING
- HOW TO REMOVE THE MACHINE
- AFTER THE FUEL HAS RUN OUT
- IF THE BATTERY IS DOWN
OTHER TROUBLES
- ELECTRICAL CIRCUIT
- HYDRAULIC SYSTEM
- ARTICULATION GREASING
- CONVERTER
- ENGINE
RULES FOR MAINTENANCE
- SERVICE METER READING
- KOMATSU GENUINE REPLACEMENT PARTS
- KOMATSU GENUINE LUBRICANTS
- ALWAYS USE CLEAN WASHER FLUID
- FRESH AND CLEAN LUBRICANTS
- CHECK DRAINED OIL AND USED FILTER
- CAUTION FOR REFILLING OIL OR FUEL
- WELDING INSTRUCTIONS
- DO NOT DROP THINGS INSIDE MACHINE
- DUSTY JOBSITES
- AVOID MIXING OIL
- LOCKING INSPECTION COVERS
- BLEED AIR FROM HYDRAULIC CIRCUIT
- PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
- CHECKS AFTER INSPECTION AND MAINTENANCE
- FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
- CLOSE ENGINE HOOD SECURELY
OUTLINE OF MAINTENANCE
- HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
- HANDLING ELECTRICAL COMPONENTS
DRIVING TORQUES
- STANDARD DRIVING TORQUES FOR SCREWS AND NUTS
- SPECIFIC DRIVING TORQUES FOR SCREWS AND NUTS
- STANDARD DRIVING TORQUES FOR HOSES WITH ORFS
MAINTENANCE PLAN
- MAINTENANCE PLAN
MAINTENANCE PROCEDURES
- WHEN REQUIRED
- MAINTENANCE INTERVALS IN CASE OF USE OF THE HYDRAULIC BREAKER
- MAINTENANCE INTERVAL ACCORDING TO FUEL USED
- CHECKS TO BE CARRIED OUT BEFORE STARTING THE ENGINE
- MAINTENANCE EVERY 10 HOURS OF OPERATION
- MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION
- MAINTENANCE EVERY 50 HOURS OF OPERATION
- MAINTENANCE EVERY 125 HOURS OF OPERATION
- MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION
- MAINTENANCE EVERY 250 HOURS OF OPERATION
- MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION
- MAINTENANCE EVERY 500 HOURS OF OPERATION
- MAINTENANCE EVERY 1000 HOURS OF OPERATION
- MAINTENANCE EVERY 2000 HOURS OF OPERATION
- MAINTENANCE EVERY 3000 HOURS OF OPERATION
- MAINTENANCE EVERY 4000 HOURS OF OPERATION
END OF SERVICE LIFE
SPECIFICATIONS
- OVERALL DIMENSIONS
- TECHNICAL CHARACTERISTICS
- WORKING RANGES
- LIFTING CAPACITIES
AUTHORIZED OPTIONAL EQUIPMENT
- PRECAUTIONS REGARDING SAFETY
- PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT
SPECIFICATIONS
- ARM-PIN INFORMATION
- ATTACHMENT GUIDE
FRONT EQUIPMENT QUICK COUPLING DEVICES
- MANUAL QUICK COUPLING
- HYDRAULIC QUICK COUPLING FOR STANDARD BUCKET
- HYDRAULIC QUICK COUPLING FOR 4in1 BUCKET AND OPTIONAL EQUIPMENT
PALLET FORKS
- LIFTING CAPACITIES (PALLET FORKS)
- DESCRIPTION
- USING THE FORKS
- MAINTENANCE
4 in 1 BUCKET
- DESCRIPTION AND CONTROLS
- INSTALLING THE 4in1 BUCKET
- USING THE 4in1 BUCKET
- MAINTENANCE
FORKS FOR PALLET ON BUCKET 4 IN 1
- DESCRIPTION
- LIFTING CAPACITY (FORKS FOR ON BUCKET 4 IN 1)
- USING THE FORKS
- PREPARING THE PALLET FORKS FOR USE
- REMOVING THE FORKS
- INSTALLING THE FORKS
- MAINTENANCE
BACKHOE TELESCOPIC ARM
- DESCRIPTION AND CONTROL
- SAFETY DEVICES
- USING THE TELESCOPIC ARM
- MAINTENANCE
TELESCOPIC BOOM WITH PRE-INSTALLATION FOR HYDRAULIC BREAKER AND OPTIONAL TOOLS
CONFIGURATION FOR THE INSTALLATION OF THE HYDRAULIC BREAKER
- DESCRIPTION AND CONTROL
- USE OF THE HYDRAULIC BREAKER AND RULES TO BE OBSERVED
- INSTALLING AND REMOVING THE HYDRAULIC BREAKER
CONFIGURATION FOR THE USE OF OPTIONAL EQUIPMENT WITH UNIDIRECTIONAL OIL FLOW
- DESCRIPTION AND CONTROL
- INSTALLING AND CONNECTING THE EQUIPMENT
- MAINTENANCE
CONFIGURATION FOR THE USE OF THE HAND HYDRAULIC HAMMER
- DESCRIPTION AND CONTROL
- INSTALLING AND REMOVING THE HAND HAMMER
LOAD STABILIZER SYSTEM (LSS)
- LOAD STABILIZER SYSTEM (LSS) ACCUMULATOR
REAR EQUIPMENT MECHANICAL QUICK COUPLING DEVICE
- EQUIPMENT COUPLING AND RELEASE PROCEDURE
HYDRAULIC QUICK COUPLER OF THE REAR EQUIPMENT
- SAFETY DEVICES
- QUICK COUPLER TO BACKHOE LOADER CONNECTION
- CONTROL
- ADJUSTING THE QUICK COUPLER OPERATING PRESSURE
- QUICK RELEASE COUPLING HYDRAULIC CONNECTIONS
- EQUIPMENT COUPLING AND RELEASE PROCEDURE
- MAINTENANCE
PERIODIC REPLACEMENT OF DEFINED LIFE PARTS
- DEFINED LIFE PARTS LIST
- SAFETY RELATED PARTS
- PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING
RECOMMENDED FUEL, COOLANT, AND LUBRICANT
LUBRICATION
- LUBRICATION DIAGRAM
- LUBRICATION DIAGRAM (4in1 bucket and pallet forks)
- LUBRICATION DIAGRAM (front bucket quick couplings)
- LUBRICATION DIAGRAM (for telescopic boom)
FUEL AND LUBRICANTS
- HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS “HEES”